Mitsubushi GALANT 1989 -1993 Service Repair ManualS
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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Generation: E30/E40 (Eighth Generation) Years Covered: 1989-1993 Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E35W, E37W 👋 Introduction Market Position Vehicle Segment: Mid-size family sedan/coupe, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus. Competitive Analysis Key Competitors Era: Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina. Key Features Galant Strengths: Known for its distinctive styling, comfortable ride, and available performance engines, particularly the V6 and turbocharged variants. Offered in sedan and wagon body styles. Manual Benefit Diy Advantage: Enables owners to perform extensive maintenance and repairs, saving significant costs compared to professional workshop labor. Technical Understanding: Provides deep technical understanding for users with basic mechanical knowledge, facilitating safe and effective servicing. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body, Chassis Procedures Included: Engine overhaul and rebuilding, troubleshooting and diagnostics, computer diagnostic trouble tree charts, engine performance tuning, front end alignment, suspension repair, transmission removal and installation, air conditioning service, in-car transmission servicing, timing belt service, brake servicing, U-joint and CV-joint service, general repair procedures Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive factory service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, but physical copies may exist) 📖 Manual Coverage Technical Depth Depth Of Information: Comprehensive, from basic maintenance to in-depth engine rebuilding and diagnostics. Includes detailed illustrations, diagrams, and step-by-step instructions. Diagnostic Capabilities: Extensive troubleshooting guides, diagnostic trouble tree charts, and computer diagnostic information. Repair Procedures: Detailed, step-by-step repair instructions for all major mechanical and electrical systems. Wiring Diagrams: Complete electrical wiring diagrams included for all vehicle systems. Vacuum Diagrams: Detailed vacuum routing diagrams provided. 📊 Manual Specifications File Format Digital Format: PDF (searchable and printable) Print Quality Illustration Quality: High-quality illustrations, diagrams, and technical drawings. Binding Type Original Binding: Coil-bound or hardcover (for original printed manuals) Paper Type Original Paper: Durable paper stock suitable for workshop use ⚙️ Engine Specifications Primary Engine Engine Options Covered: 4G63 2.0L SOHC/DOHC I4 (Naturally Aspirated & Turbocharged), 6A12 2.0L V6 MIVEC (in some markets), 6G72 3.0L V6 SOHC Performance Horsepower Range: Approximately 100 hp (base 2.0L) to over 200 hp (turbocharged 4G63). Torque Range: Approximately 120 lb-ft to over 200 lb-ft depending on engine variant. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Overhaul Overhaul Procedures: Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including piston, ring, bearing, valve, and gasket replacement. Timing Belt Timing Belt Service: Step-by-step instructions for timing belt replacement, tensioner adjustment, and related component checks. Specifications Firing Orders: Provided for all engine variants (e.g., 1-3-4-2 for 4-cylinder, 1-4-3-6-2-5 for V6). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Service: In-car servicing, removal, installation, and overhaul procedures, including clutch replacement (manual) and torque converter service (automatic). Specifications Automatic Transmission Fluid: Typically requires ATF SP-II or equivalent (refer to manual for exact specification). Drivetrain Drivetrain Options: Front-Wheel Drive (FWD) standard, with All-Wheel Drive (AWD) available on some models (e.g., GSR models). 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Wagon Weights Curb Weight Range: Approximately 2800 - 3300 lbs (1270 - 1500 kg), depending on configuration. Gross Vehicle Weight Rating: Varies by model, typically around 3800 - 4200 lbs. 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data for this specific era, but generally considered a safe vehicle for its time. Manual will detail occupant restraint systems. Active Features Braking System: Front disc brakes, Rear drum or disc brakes depending on trim. ABS available on some models. Passive Features Restraint Systems: Seat belts (manual details adjustment and inspection), optional driver-side airbag on later models. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM cassette player, with optional CD player on higher trims. Speaker configurations varied. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature on many models during this period. Comfort Features HVAC System: Manual or automatic climate control systems. Manual covers refrigerant types, capacities, and servicing procedures. Cruise Control: Available on many models, with troubleshooting and repair guidance in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months (refer to manual for exact recommendation based on driving conditions). Timing Belt Replacement Interval: Generally recommended every 60,000 miles or 4 years, critical to prevent engine damage. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for precise viscosity and capacity). Coolant Type: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity. Brake Fluid Type: DOT 3 or DOT 4 (check manual for exact specification). Known...
Mid-size family sedan/coupe, competing with vehicles like the Toyota Camry, Honda Accord, and Ford Taurus.
Competitive Analysis
Key Competitors Era:
Toyota Camry, Honda Accord, Nissan Maxima, Ford Taurus, Chevrolet Lumina.
Key Features
Galant Strengths:
Known for its distinctive styling, comfortable ride, and available performance engines, particularly the V6 and turbocharged variants. Offered in sedan and wagon body styles.
Manual Benefit
Diy Advantage:
Enables owners to perform extensive maintenance and repairs, saving significant costs compared to professional workshop labor.
Technical Understanding:
Provides deep technical understanding for users with basic mechanical knowledge, facilitating safe and effective servicing.
Engine overhaul and rebuilding, troubleshooting and diagnostics, computer diagnostic trouble tree charts, engine performance tuning, front end alignment, suspension repair, transmission removal and installation, air conditioning service, in-car transmission servicing, timing belt service, brake servicing, U-joint and CV-joint service, general repair procedures
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive factory service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, but physical copies may exist)
📖 Manual Coverage
Technical Depth
Depth Of Information:
Comprehensive, from basic maintenance to in-depth engine rebuilding and diagnostics. Includes detailed illustrations, diagrams, and step-by-step instructions.
Diagnostic Capabilities:
Extensive troubleshooting guides, diagnostic trouble tree charts, and computer diagnostic information.
Repair Procedures:
Detailed, step-by-step repair instructions for all major mechanical and electrical systems.
Wiring Diagrams:
Complete electrical wiring diagrams included for all vehicle systems.
Vacuum Diagrams:
Detailed vacuum routing diagrams provided.
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable and printable)
Print Quality
Illustration Quality:
High-quality illustrations, diagrams, and technical drawings.
Binding Type
Original Binding:
Coil-bound or hardcover (for original printed manuals)
Paper Type
Original Paper:
Durable paper stock suitable for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Options Covered:
4G63 2.0L SOHC/DOHC I4 (Naturally Aspirated & Turbocharged), 6A12 2.0L V6 MIVEC (in some markets), 6G72 3.0L V6 SOHC
Performance
Horsepower Range:
Approximately 100 hp (base 2.0L) to over 200 hp (turbocharged 4G63).
Torque Range:
Approximately 120 lb-ft to over 200 lb-ft depending on engine variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Overhaul
Overhaul Procedures:
Detailed procedures for engine disassembly, inspection, component replacement, and reassembly, including piston, ring, bearing, valve, and gasket replacement.
Timing Belt
Timing Belt Service:
Step-by-step instructions for timing belt replacement, tensioner adjustment, and related component checks.
Specifications
Firing Orders:
Provided for all engine variants (e.g., 1-3-4-2 for 4-cylinder, 1-4-3-6-2-5 for V6).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Service:
In-car servicing, removal, installation, and overhaul procedures, including clutch replacement (manual) and torque converter service (automatic).
Specifications
Automatic Transmission Fluid:
Typically requires ATF SP-II or equivalent (refer to manual for exact specification).
Drivetrain
Drivetrain Options:
Front-Wheel Drive (FWD) standard, with All-Wheel Drive (AWD) available on some models (e.g., GSR models).
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Wagon
Weights
Curb Weight Range:
Approximately 2800 - 3300 lbs (1270 - 1500 kg), depending on configuration.
Gross Vehicle Weight Rating:
Varies by model, typically around 3800 - 4200 lbs.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data for this specific era, but generally considered a safe vehicle for its time. Manual will detail occupant restraint systems.
Active Features
Braking System:
Front disc brakes, Rear drum or disc brakes depending on trim. ABS available on some models.
Passive Features
Restraint Systems:
Seat belts (manual details adjustment and inspection), optional driver-side airbag on later models.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM cassette player, with optional CD player on higher trims. Speaker configurations varied.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature on many models during this period.
Comfort Features
HVAC System:
Manual or automatic climate control systems. Manual covers refrigerant types, capacities, and servicing procedures.
Cruise Control:
Available on many models, with troubleshooting and repair guidance in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for exact recommendation based on driving conditions).
Timing Belt Replacement Interval:
Generally recommended every 60,000 miles or 4 years, critical to prevent engine damage.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for precise viscosity and capacity).
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification).
Known Issues
Common Wear Items:
Timing belts, water pumps, ignition components (spark plugs, wires), suspension bushings, CV boots, exhaust system components.
Potential Engine Problems:
Head gasket issues on some high-mileage examples, oil leaks, oil consumption, particularly with turbocharged models if not maintained.
Electrical Quirks:
Aging wiring harnesses, corrosion in connectors, power window/lock issues can occur with age.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, dating back to its origins in shipbuilding and diversified industries.
Model Evolution
Galant Eighth Generation:
The E30/E40 generation marked a significant design shift with more aerodynamic styling and a focus on advanced technology for its era. Known for models like the performance-oriented VR-4 with its turbocharged engine and AWD.
Production
Manufacturing Locations:
Primarily produced in Japan.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific major awards for this generation are less prominent than later models, the Galant was generally well-regarded for its styling and value proposition in the mid-size segment.