🏷️ Basic Information Identification Make: Suzuki Model: GS 500 E Model Variant: GS500EL, GS500EM, GS500EN, GS500EP, GS500ER, GS500ES, GS500ET, GS500EV, GS500EW/X/Y, GS500K1/K2, GS500K3, GS500K4/FK4, GS500K5/UK5/FK5/FUK5, GS500/U/F/FUK6-K7, GS500FK8, GS500FK9 Production Years Covered: 1989-2009 Codes Engine Code General: GS500E (specific codes vary by year and market) 👋 Introduction Market Position Motorcycle Segment: Mid-size, air-cooled, parallel-twin motorcycle, known for its simplicity, reliability, and affordability. Positioned as a versatile sport-standard and commuter. Competitive Analysis Competitors: Competed with models like the Kawasaki Ninja 500R, Honda CB500, Yamaha XJ550/Seca II. The GS500E differentiated itself with its robust, no-frills approach and long production run. Key Features Design Philosophy: Focus on simplicity, ease of maintenance, and reliable performance, making it an excellent choice for new riders and experienced enthusiasts alike. Manual Value Proposition: Provides extensive technical information to empower owners to perform maintenance and repairs, saving on service costs and extending the motorcycle's lifespan. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair Page Count Estimated Page Count: Varies, typically 300-500+ pages for comprehensive manuals of this era. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Digital Format: PDF / WINRAR Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine internal components, cylinder head, cylinders, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system (air-cooled), fuel system (carburetion, fuel pump), ignition system. Fuel Lubrication: Carburetor overhaul and adjustment, fuel tank, fuel lines, oil system, oil filter, oil pump. Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system (headlight, taillight, turn signals), ignition system (CDI, coils, spark plugs), instruments and indicators, wiring diagrams. Chassis Suspension: Frame, front suspension (forks, steering bearings), rear suspension (swingarm, shock absorber, linkage), wheels, tires, brakes (front and rear disc brakes), steering system. Bodywork Fittings: Body panels, seat, fuel tank, fenders, exhaust system, mirrors, footpegs, controls. Emission Control: Emission control information and components relevant to respective model years. Procedures Included Maintenance Procedures: Periodic maintenance, oil changes, filter replacement, chain adjustment, brake adjustments, tire pressure checks, lubrication points, valve clearance checks and adjustments, carburetor synchronization. Tune Up Procedures: Engine tuning, carburetor adjustments, ignition timing checks, spark plug replacement, idle speed adjustment. Repair Procedures: Engine disassembly and reassembly, carburetor repair and rebuilding, electrical component testing and replacement, brake system servicing, suspension component overhaul, wheel bearing replacement. Troubleshooting: Diagnostic charts and procedures for common problems across all major systems. Technical Depth Depth Of Coverage: Detailed step-by-step repair instructions, torque specifications, special tool requirements, troubleshooting guides, and diagrams. 📊 Manual Specifications File Format Digital File Type: PDF, WINRAR Print Quality Digital Resolution: High resolution for clear viewing and printing of diagrams and text. Binding Type Digital Format Benefit: Searchable text, bookmarking, easy navigation. Paper Type Digital Readability: Optimized for screen viewing and printing on standard paper sizes. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, parallel-twin Displacement: 487 cc (typically) Bore X Stroke: 74.0 mm x 56.6 mm (typical for most years) Valve Train: DOHC, 2 valves per cylinder Performance Horsepower: Approx. 48-52 HP (varies by year and market regulations) Torque: Approx. 40-43 Nm (varies by year and market regulations) Fuel System Carburetor Type: Twin Mikuni carburetors (e.g., VM26SS or BS32) Fuel Capacity: Approx. 17-19 Liters (4.5-5.0 US gal), varies by model year and tank design. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Final Drive: Chain drive Clutch Type: Wet multi-plate 📐 Dimensions Exterior Overall Length: Approx. 2130 mm (83.9 in) Overall Width: Approx. 770 mm (30.3 in) Overall Height: Approx. 1050-1100 mm (41.3-43.3 in) Weights Dry Weight: Approx. 160-170 kg (353-375 lbs), varies by model year. Wet Weight: Approx. 175-185 kg (386-408 lbs), varies by model year. 🛡️ Safety Features Ratings Braking System Front: Single disc (later models may feature dual discs on some variants) Braking System Rear: Single disc Active Features ABS: Not typically available on standard GS500E models during this period. ABS was introduced on later GS500F variants in some markets. Passive Features Lighting: Halogen headlight, LED or incandescent taillight and turn signals. 💡 Technology Features Infotainment Dashboard Instruments: Analog speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning light, turn signal indicators, high beam indicator. Driver Assistance Rider Aids: Basic motorcycle with no electronic rider aids like traction control or riding modes. Focus is on direct rider input. Connectivity Connectivity Features: N/A (mechanical motorcycle with no integrated electronic connectivity). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 4,000-6,000 km (2,500-3,750 miles) or annually, whichever comes first. Consult manual for specific year. Valve Clearance Interval: Typically every 8,000-12,000 km (5,000-7,500 miles). Crucial for maintaining performance and engine longevity. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment recommended every 800-1,000 km (500-600 miles). Fluid Specifications Engine Oil Type: API SG or higher, SAE...