Isuzu Pick-ups 1989 Repair Service Manual

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🏷️ Basic Information Identification Make: Isuzu Model: Pick-ups Year: 1989 Product Name: Isuzu Pick-ups 1989 Repair Service Manual Product Format Description: Service Manual Repair PDF Download 👋 Introduction Market Position Market Position: A robust and reliable compact pickup truck, popular for utility, light commercial use, and off-road capability, especially in 4WD configurations. Competitive Analysis Key Competitors 1989: Toyota Pickup, Nissan Hardbody, Mazda B-Series, Ford Ranger, Chevrolet S-10/GMC Sonoma. Key Features Vehicle Strengths: Durability, proven Isuzu diesel engine options, capable 4WD systems, practical utility, relatively simple mechanicals. 📋 Manual Details Coverage Areas Target Audience: Primarily professional technicians, with adequate data for DIY enthusiasts. Page Count Estimated Page Count: Refer to actual product listing for precise count; typical comprehensive service manuals of this era range from 800-1500 pages. Manual Type Manual Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetor/injection, pumps, lines), ignition system, cooling system, lubrication system, emission control systems. Drivetrain Systems: Manual transmission, automatic transmission, transfer case (4WD models), clutch, driveshafts, differentials, axles. Chassis Systems: Suspension (front and rear independent/solid axle configurations), steering system (power/manual), braking system (disc/drum configurations, hydraulic components, parking brake). Electrical Systems: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting system, ignition system, instrumentation, power accessories, body control modules (basic). Body And Interior: Body construction, exterior trim, doors, windows, seats, upholstery, HVAC system (heating, ventilation, air conditioning), body panel repair, corrosion prevention. Procedures Included Maintenance Procedures: Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication points, belt tensioning, spark plug replacement, battery maintenance. Repair Procedures: Engine overhauls, transmission repair, brake caliper and master cylinder replacement, suspension component replacement (shocks, ball joints), steering rack repair, exhaust system repair, fuel system component replacement. Troubleshooting Guidelines: Diagnostic charts, symptom-based troubleshooting, common fault identification for engine, transmission, electrical, and chassis systems. Diagnostic Techniques: Basic electrical diagnostics, mechanical testing procedures (compression tests, leak-down tests), visual inspection guidelines. Technical Depth Depth Of Coverage: Comprehensive, covering basic to advanced repair and overhaul procedures. Suitable for full vehicle teardowns and rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Likely high-quality digital reproduction of original factory manual; should support clear printing of diagrams and text. Binding Type Binding Type: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Options Engine Options Gasoline: 2.3L (4ZD1) I4, 2.6L (4ZE1) I4. Engine Options Diesel: 2.2L (C223) Diesel I4, 2.7L (4JB1) Turbo Diesel I4 (depending on market and trim). Performance Gasoline 2.3L Displacement 2.3L: 2253 cc Horsepower 2.3L: Approx. 100-110 hp @ 4600-4800 rpm (varies by market and fuel delivery). Torque 2.3L: Approx. 125-135 lb-ft @ 2600-3000 rpm (varies by market and fuel delivery). Performance Gasoline 2.6L Displacement 2.6L: 2559 cc Horsepower 2.6L: Approx. 110-120 hp @ 4800-5000 rpm (fuel injected). Torque 2.6L: Approx. 140-150 lb-ft @ 2500-3000 rpm (fuel injected). Performance Diesel 2.2L Displacement Diesel 2.2L: 2200 cc Horsepower Diesel 2.2L: Approx. 60-70 hp @ 4300 rpm (Naturally Aspirated). Torque Diesel 2.2L: Approx. 90-100 lb-ft @ 2400 rpm (Naturally Aspirated). Performance Diesel 2.7L Turbo Displacement Diesel 2.7L: 2697 cc Horsepower Diesel 2.7L: Approx. 95-105 hp @ 3800-4000 rpm (Turbocharged). Torque Diesel 2.7L: Approx. 140-150 lb-ft @ 2000-2500 rpm (Turbocharged). Fuel System Fuel System Gasoline: Carbureted (2.3L) or Electronic Fuel Injection (EFI) (2.6L). Fuel System Diesel: Indirect Injection (IDI) with rotary or inline fuel injection pumps. Engine Management Ignition Type: Distributor-based ignition system with electronic control (on EFI models). Cooling System Cooling Type: Pressurized liquid cooling system with engine-driven fan or clutch fan. Lubrication System Oil Capacity Gasoline: Approx. 4.5-5.5 quarts (4.3-5.2 liters) with filter, check manual for exact specification. Oil Capacity Diesel: Approx. 6-7 quarts (5.7-6.6 liters) with filter, check manual for exact specification. 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed manual transmission. Optional Transmission Optional Transmission Type: 3-speed or 4-speed automatic transmission (market dependent). Drivetrain Configurations Drivetrain Options: Rear-wheel drive (RWD) and Four-wheel drive (4WD) with manual or automatic locking front hubs. Transfer Case Transfer Case Type 4Wd: Manual engagement transfer case with 2H, 4H, and 4L (Low Range) settings. Clutch System Clutch Type: Dry single-plate clutch (manual transmission). Transmission Fluid Manual Manual Transmission Fluid Spec: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Check manual for exact grade. Transmission Fluid Automatic Automatic Transmission Fluid Spec: Dexron II or equivalent (DEXRON III may be backwards compatible but consult manual). 📐 Dimensions Exterior Dimensions Wheelbase Short Bed: Approx. 104.3 inches (2649 mm). Wheelbase Long Bed: Approx. 118.1 inches (3000 mm). Overall Length: Varies by bed length and cab configuration (e.g., 178-200 inches). Cargo Dimensions Bed Length Short: Approx. 6 feet (72 inches). Bed Length Long: Approx. 7 feet (84 inches). Weights Curb Weight: Approx. 2700-3500 lbs (1225-1588 kg) depending on configuration. Payload Capacity: Approx....

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Description

🏷️ Basic Information

Identification

Make:

Isuzu

Model:

Pick-ups

Year:

Product Name:

Isuzu Pick-ups 1989 Repair Service Manual

Product Format Description:

Service Manual Repair PDF Download

👋 Introduction

Market Position

Market Position:

A robust and reliable compact pickup truck, popular for utility, light commercial use, and off-road capability, especially in 4WD configurations.

Competitive Analysis

Key Competitors 1989:

Toyota Pickup, Nissan Hardbody, Mazda B-Series, Ford Ranger, Chevrolet S-10/GMC Sonoma.

Key Features

Vehicle Strengths:

Durability, proven Isuzu diesel engine options, capable 4WD systems, practical utility, relatively simple mechanicals.

📋 Manual Details

Coverage Areas

Target Audience:

Primarily professional technicians, with adequate data for DIY enthusiasts.

Page Count

Estimated Page Count:

Refer to actual product listing for precise count; typical comprehensive service manuals of this era range from 800-1500 pages.

Manual Type

Manual Type:

Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetor/injection, pumps, lines), ignition system, cooling system, lubrication system, emission control systems.

Drivetrain Systems:

Manual transmission, automatic transmission, transfer case (4WD models), clutch, driveshafts, differentials, axles.

Chassis Systems:

Suspension (front and rear independent/solid axle configurations), steering system (power/manual), braking system (disc/drum configurations, hydraulic components, parking brake).

Electrical Systems:

Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting system, ignition system, instrumentation, power accessories, body control modules (basic).

Body And Interior:

Body construction, exterior trim, doors, windows, seats, upholstery, HVAC system (heating, ventilation, air conditioning), body panel repair, corrosion prevention.

Procedures Included

Maintenance Procedures:

Scheduled maintenance (oil changes, filter replacements, fluid checks), lubrication points, belt tensioning, spark plug replacement, battery maintenance.

Repair Procedures:

Engine overhauls, transmission repair, brake caliper and master cylinder replacement, suspension component replacement (shocks, ball joints), steering rack repair, exhaust system repair, fuel system component replacement.

Troubleshooting Guidelines:

Diagnostic charts, symptom-based troubleshooting, common fault identification for engine, transmission, electrical, and chassis systems.

Diagnostic Techniques:

Basic electrical diagnostics, mechanical testing procedures (compression tests, leak-down tests), visual inspection guidelines.

Technical Depth

Depth Of Coverage:

Comprehensive, covering basic to advanced repair and overhaul procedures. Suitable for full vehicle teardowns and rebuilds.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Likely high-quality digital reproduction of original factory manual; should support clear printing of diagrams and text.

Binding Type

Binding Type:

Not applicable (digital download)

Paper Type

Paper Type:

Not applicable (digital download)

⚙️ Engine Specifications

Primary Engine Options

Engine Options Gasoline:

2.3L (4ZD1) I4, 2.6L (4ZE1) I4.

Engine Options Diesel:

2.2L (C223) Diesel I4, 2.7L (4JB1) Turbo Diesel I4 (depending on market and trim).

Performance Gasoline 2.3L

Displacement 2.3L:

2253 cc

Horsepower 2.3L:

Approx. 100-110 hp @ 4600-4800 rpm (varies by market and fuel delivery).

Torque 2.3L:

Approx. 125-135 lb-ft @ 2600-3000 rpm (varies by market and fuel delivery).

Performance Gasoline 2.6L

Displacement 2.6L:

2559 cc

Horsepower 2.6L:

Approx. 110-120 hp @ 4800-5000 rpm (fuel injected).

Torque 2.6L:

Approx. 140-150 lb-ft @ 2500-3000 rpm (fuel injected).

Performance Diesel 2.2L

Displacement Diesel 2.2L:

2200 cc

Horsepower Diesel 2.2L:

Approx. 60-70 hp @ 4300 rpm (Naturally Aspirated).

Torque Diesel 2.2L:

Approx. 90-100 lb-ft @ 2400 rpm (Naturally Aspirated).

Performance Diesel 2.7L Turbo

Displacement Diesel 2.7L:

2697 cc

Horsepower Diesel 2.7L:

Approx. 95-105 hp @ 3800-4000 rpm (Turbocharged).

Torque Diesel 2.7L:

Approx. 140-150 lb-ft @ 2000-2500 rpm (Turbocharged).

Fuel System

Fuel System Gasoline:

Carbureted (2.3L) or Electronic Fuel Injection (EFI) (2.6L).

Fuel System Diesel:

Indirect Injection (IDI) with rotary or inline fuel injection pumps.

Engine Management

Ignition Type:

Distributor-based ignition system with electronic control (on EFI models).

Cooling System

Cooling Type:

Pressurized liquid cooling system with engine-driven fan or clutch fan.

Lubrication System

Oil Capacity Gasoline:

Approx. 4.5-5.5 quarts (4.3-5.2 liters) with filter, check manual for exact specification.

Oil Capacity Diesel:

Approx. 6-7 quarts (5.7-6.6 liters) with filter, check manual for exact specification.

🔧 Transmission

Standard Transmission

Standard Transmission Type:

5-speed manual transmission.

Optional Transmission

Optional Transmission Type:

3-speed or 4-speed automatic transmission (market dependent).

Drivetrain Configurations

Drivetrain Options:

Rear-wheel drive (RWD) and Four-wheel drive (4WD) with manual or automatic locking front hubs.

Transfer Case

Transfer Case Type 4Wd:

Manual engagement transfer case with 2H, 4H, and 4L (Low Range) settings.

Clutch System

Clutch Type:

Dry single-plate clutch (manual transmission).

Transmission Fluid Manual

Manual Transmission Fluid Spec:

API GL-4 SAE 75W-90 or SAE 80W-90 gear oil. Check manual for exact grade.

Transmission Fluid Automatic

Automatic Transmission Fluid Spec:

Dexron II or equivalent (DEXRON III may be backwards compatible but consult manual).

📐 Dimensions

Exterior Dimensions

Wheelbase Short Bed:

Approx. 104.3 inches (2649 mm).

Wheelbase Long Bed:

Approx. 118.1 inches (3000 mm).

Overall Length:

Varies by bed length and cab configuration (e.g., 178-200 inches).

Cargo Dimensions

Bed Length Short:

Approx. 6 feet (72 inches).

Bed Length Long:

Approx. 7 feet (84 inches).

Weights

Curb Weight:

Approx. 2700-3500 lbs (1225-1588 kg) depending on configuration.

Payload Capacity:

Approx. 1000-1600 lbs (454-726 kg) depending on configuration.

Towing Capacity:

Approx. 3500-5000 lbs (1588-2268 kg) depending on engine and configuration. Consult owner's manual for specific ratings.

🛡️ Safety Features

Ratings

NHTSA Ratings 1989:

Specific NHTSA crash test data for this model year may be limited or unavailable; typically focused on frontal impact. Refer to official NHTSA archives if available.

Active Features

Active Safety Features:

Rear-wheel anti-lock braking system (RWAL) available on some models/trims.

Passive Features

Passive Safety Features:

Seat belts (three-point in front, lap in rear), reinforced cabin structure, padded dashboard and steering wheel.

💡 Technology Features

Infotainment

Infotainment System 1989:

Basic AM/FM radio with cassette player; optional premium sound system. Analog instrumentation.

Driver Assistance

Driver Assistance Features 1989:

Limited to basic active safety features like RWAL. No electronic stability control, traction control, or advanced driver-assistance systems (ADAS).

Connectivity

Connectivity Options 1989:

None in the modern sense. Basic electrical system powers accessories.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Refer to manual for specific recommendation.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment. Check manual.

Spark Plug Replacement Gasoline:

Every 30,000-60,000 miles (48,000-96,000 km), depending on spark plug type. Refer to manual for specific plug numbers and gap.

Timing Belt Replacement:

Check manual; many Isuzu engines of this era used timing chains, but some gasoline models might use belts. If belt, typically 60,000-90,000 miles (96,000-145,000 km).

Fluid Specifications

Engine Oil Spec:

API SG or SF classification, viscosity grades typically 10W-30 or 10W-40 for gasoline engines; 15W-40 or 10W-30 for diesel engines. Consult manual for precise recommendation.

Coolant Spec:

Ethylene glycol based coolant (green), typically a 50/50 mix with distilled water. Ensure protection down to -34°F (-37°C). Check manual for specific type and capacity.

Brake Fluid Spec:

DOT 3 or DOT 4. Use fresh fluid from a sealed container.

Known Issues

Common Issues Gasoline:

Carburetor performance degradation, vacuum leaks, ignition coil failure, exhaust manifold cracks, rust on body panels, rear main seal leaks.

Common Issues Diesel:

Glow plug issues, injector pump calibration, turbocharger wear (on turbo models), head gasket failures, starter motor fatigue, potential for injector line leaks.

Common Issues General:

Rust (particularly wheel wells, rocker panels, frame rails), suspension wear (ball joints, bushings), clutch wear, clutch master/slave cylinder leaks, radiator leaks, power steering leaks.

📚 Vehicle History

Brand Heritage

Isuzu Heritage:

Isuzu Motors Ltd. is a Japanese commercial vehicle and diesel engine manufacturer with a long history of producing reliable utility vehicles and engines.

Model Evolution

Isuzu Pickup Generations:

The 1989 model falls within the second generation (1985-1995) of Isuzu pickups, known for significant improvements in styling, comfort, and powertrain options over the first generation.

Production Locations

Production Locations:

Primarily produced in Japan by Isuzu and often rebadged and sold in various markets (e.g., Chevrolet LUV in earlier years, Holden Colorado in Australia).

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific 'awards' for this exact model year might be difficult to pinpoint, Isuzu pickups consistently received recognition for their durability and value in the compact truck segment during the late 80s and early 90s.