Jeep Cherokee XJ 1989 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Year: 1989 Codes Chassis Code: XJ 👋 Introduction Market Position Vehicle Segment: Compact SUV/Off-roader Target Audience: Enthusiasts, DIY mechanics, professional technicians working on Jeep Cherokee XJ models Competitive Analysis Competitors 1989: Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder Key Features Jeep Cherokee Xj Legacy: Pioneered the compact SUV segment, unibody construction for lighter weight and better ride compared to body-on-frame rivals 📋 Manual Details Coverage Areas Manual Type: Full Service and Repair Manual Language: English Format: Print (Assumed from description, can be PDF) Page Count Estimated Page Count: 1000+ 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics Transmission: Manual and automatic transmission overhaul, maintenance, diagnostics Drivetrain: Front and rear axle assemblies, transfer case, driveshafts, U-joints Suspension: Front and rear suspension components, steering linkage, shock absorbers, leaf springs/coil springs Brakes: Brake system hydraulics, disc and drum brake service, parking brake system Electrical: Charging system, starting system, ignition system, lighting, instrumentation, body electrical, wiring diagrams Body And Chassis: Body panels, doors, glass, interior trim, frame repair, welding procedures HVAC: Heating, ventilation, and air conditioning system diagnostics and repair Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting Repair: Step-by-step repair procedures for all major components and systems Diagnostics: Diagnostic trouble codes (DTCs), component testing, electrical system diagnosis Engine Rebuild: Detailed procedures for disassembly, inspection, repair, and reassembly of both 2.5L and 4.0L engines. Transmission Overhaul: Complete instructions for overhauling manual and automatic transmissions, including torque specifications and parts identification. Electrical Diagrams: Extensive collection of electrical schematics for various systems (engine control, lighting, accessories). Suspension Steering Geometry: Specifications and procedures for alignment, component replacement, and steering system service. Technical Depth Depth Of...

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Sku: 391731

Collections: ALL Jeep

Tags: 1989 Car Cars Cherokee XJ Jeep Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

Cherokee XJ

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV/Off-roader

Target Audience:

Enthusiasts, DIY mechanics, professional technicians working on Jeep Cherokee XJ models

Competitive Analysis

Competitors 1989:

Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder

Key Features

Jeep Cherokee Xj Legacy:

Pioneered the compact SUV segment, unibody construction for lighter weight and better ride compared to body-on-frame rivals

📋 Manual Details

Coverage Areas

Manual Type:

Full Service and Repair Manual

Language:

English

Format:

Print (Assumed from description, can be PDF)

Page Count

Estimated Page Count:

1000+

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, engine performance diagnostics

Transmission:

Manual and automatic transmission overhaul, maintenance, diagnostics

Drivetrain:

Front and rear axle assemblies, transfer case, driveshafts, U-joints

Suspension:

Front and rear suspension components, steering linkage, shock absorbers, leaf springs/coil springs

Brakes:

Brake system hydraulics, disc and drum brake service, parking brake system

Electrical:

Charging system, starting system, ignition system, lighting, instrumentation, body electrical, wiring diagrams

Body And Chassis:

Body panels, doors, glass, interior trim, frame repair, welding procedures

HVAC:

Heating, ventilation, and air conditioning system diagnostics and repair

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting

Repair:

Step-by-step repair procedures for all major components and systems

Diagnostics:

Diagnostic trouble codes (DTCs), component testing, electrical system diagnosis

Engine Rebuild:

Detailed procedures for disassembly, inspection, repair, and reassembly of both 2.5L and 4.0L engines.

Transmission Overhaul:

Complete instructions for overhauling manual and automatic transmissions, including torque specifications and parts identification.

Electrical Diagrams:

Extensive collection of electrical schematics for various systems (engine control, lighting, accessories).

Suspension Steering Geometry:

Specifications and procedures for alignment, component replacement, and steering system service.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds

Torque Specifications:

Includes critical torque specifications for all major fasteners and assemblies.

Diagnostic Charts:

Step-by-step diagnostic flowcharts to help identify and resolve common and uncommon issues.

Special Tools:

Lists and describes any special tools required for specific repair procedures.

Troubleshooting Guides:

Comprehensive guides for diagnosing issues across all vehicle systems, from engine drivability to interior electronics.

📊 Manual Specifications

File Format

File Type:

Print (likely digital PDF for modern sales)

Searchability:

Print versions are indexed; PDF versions are typically searchable

Print Quality

Paper Quality:

Durable paper stock suitable for workshop environments

Diagrams Illustrations:

Includes detailed diagrams, schematics, and photographic illustrations

Binding Type

Binding:

Perfect bound or coil bound (common for service manuals)

Completeness

Manual Scope:

Comprehensive. Covers all aspects of vehicle maintenance and repair for the specified year and model.

⚙️ Engine Specifications

Primary Engine

Engine Option 1:

2.5L Inline 4-cylinder (AMC 150)

Engine Displacement 1:

2.5 Liters (150.5 cubic inches)

Engine Configuration 1:

OHV, Inline-4

Horsepower 1:

125 hp @ 4800 RPM (approx.)

Torque 1:

150 lb-ft @ 2400 RPM (approx.)

Fuel System 1:

Multi-port Fuel Injection (MPI)

Engine Option 2:

4.0L Inline 6-cylinder (AMC 242)

Engine Displacement 2:

4.0 Liters (242 cubic inches)

Engine Configuration 2:

OHV, Inline-6

Horsepower 2:

177 hp @ 4700 RPM (approx.)

Torque 2:

220 lb-ft @ 2500 RPM (approx.)

Fuel System 2:

Multi-port Fuel Injection (MPI)

🔧 Transmission

Standard

Standard Transmission:

5-speed manual (AX-5)

Optional

Optional Transmission:

3-speed automatic (AW4)

Optional Transmission 2:

4-speed automatic (A904/42RE)

Features

Transfer Case Options:

Selec-Trac (part-time 4WD with 2WD option), Command-Trac (part-time 4WD)

📐 Dimensions

Exterior

Wheelbase:

101.4 inches (2576 mm)

Length:

166.2 inches (4221 mm)

Width:

69.4 inches (1763 mm)

Height:

63.8 inches (1620 mm)

Weights

Curb Weight Estimate:

3200-3700 lbs (1451-1678 kg)

🛡️ Safety Features

Ratings

NHTSA Ratings 1989:

Not readily available for this specific model year and format. Later models saw improvements.

Active Features

Active Safety 1989:

Basic ABS (Anti-lock Braking System) was becoming optional or standard on higher trims, particularly rear-wheel ABS.

Passive Features

Passive Safety Features:

Seat belts, energy-absorbing steering column, reinforced unibody structure

💡 Technology Features

Infotainment

Infotainment System 1989:

Basic AM/FM radio with cassette player, optional premium sound system

Driver Assistance

Driver Assistance Features 1989:

Limited to available ABS on some models, no advanced electronic driver aids

Connectivity

Connectivity Options 1989:

N/A (no Bluetooth, USB, etc.)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics)

Coolant Flush Interval:

Every 30,000-50,000 miles or 2-3 years

Spark Plug Replacement:

Every 30,000-60,000 miles depending on spark plug type

Fluid Specifications

Engine Oil Type 2.5L:

API Service SG or SH, SAE 10W-30 (check manual for specific viscosity and rating)

Engine Oil Type 4.0L:

API Service SG or SH, SAE 10W-30 (check manual for specific viscosity and rating)

Coolant Type:

Ethylene glycol-based antifreeze (green), 50/50 mix with distilled water

Transmission Fluid Aw4:

Dexron II (or equivalent)

Brake Fluid Type:

DOT 3

Known Issues

Common Issue 1:

Heater core leaks (especially with age)

Common Issue 2:

Leaf spring sag or breakage (rear)

Common Issue 3:

Cracked cylinder heads on some 4.0L engines (less common in '89 but possible)

Common Issue 4:

Water pump and radiator failures due to age

Common Issue 5:

Transfer case chain stretch or failure

Common Issue 6:

Oil filter adapter gasket leaks

📚 Vehicle History

Brand Heritage

Jeep Brand Origins:

Founded on military utility vehicles, known for off-road capability and ruggedness.

Model Evolution

Xj Introduction:

Introduced in 1984 as a revolutionary redesign for Jeep, moving to unibody construction.

Xj 1989 Updates:

1989 saw minor interior updates and the introduction of the updated 4.0L inline-six engine, which became highly regarded.

Production

Production Period:

1984-2001

Manufacturing Plant:

Toledo, Ohio, USA

🏆 Awards & Recognition

Recognitions

Popular Mechanics 1989:

Often cited as one of the best off-road vehicles by various automotive publications, including 'Four Wheeler' magazine.

Ratings

Consumer Reports Historical Sentiment:

Generally well-regarded for its capability and durability, though less refined than some competitors.