Mitsubushi DIAMANTE Service Repair Manual 1990-2005
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🏷️ Basic Information Identification Make: Mitsubishi Model: Diamante Years Covered: 1990-2005 Codes Chassis Codes Early Models: F11A, F12A, F13A, F15A, F17A Chassis Codes Late Models: F31A, F36A, F37A 👋 Introduction Market Position Diamante Market Segment: Full-size luxury sedan (competing with domestic and import brands in the segment) Competitive Analysis Key Competitors: Buick LeSabre, Ford Taurus, Chevrolet Lumina, Toyota Avalon, Nissan Maxima, Lexus ES (late models) Key Features Value Proposition: Offers a balance of performance, comfort, and features at a competitive price point. Manual Benefit: Empowers DIY enthusiasts and professional mechanics with comprehensive repair data, saving on labor costs. 📋 Manual Details Coverage Areas Primary Coverage Focus: Comprehensive service, repair, and maintenance Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, searchable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, pistons, crankshaft, camshafts, timing belts/chains, oil pump, lubrication system Engine Performance: Fuel injection system (MPI), ignition system, emissions control, cooling system, exhaust system Transmission Manual: Manual gearbox (where applicable), clutch system, driveline components Transmission Automatic: Automatic transmission (W4A series, V4A series), torque converter, transmission control system Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System), brake fluid, parking brake Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link independent), shock absorbers, springs Steering: Power steering system, steering rack, steering column, wheel alignment specifications Electrical System: Battery, charging system (alternator), starting system, lighting system, wipers, horn Body And Chassis: Body panels, doors, windows, locks, interior trim, frame/unibody construction HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, blower motor Safety Systems: Airbags (SRS), seat belts, passive safety systems Diagnostics: OBD-II (On-Board Diagnostics), diagnostic trouble codes (DTCs), scan tool procedures Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement Repair Engine: Engine overhaul, head gasket replacement, piston ring replacement, bearing replacement, valve adjustment Repair Transmission: Automatic transmission clutch pack replacement, valve body service, manual transmission gear replacement Repair Brakes: Brake pad and rotor replacement, caliper service, ABS component testing and replacement Repair Suspension Steering: Component replacement (struts, ball joints, tie rods), power steering pump replacement, rack and pinion service Electrical Diagnostics: Wiring diagram interpretation, circuit testing, component diagnosis (e.g., starter, alternator) Body Repair: Panel alignment, door hinge adjustment, window regulator repair HVAC Repair: Refrigerant charging, component replacement (compressor, evaporator), leak detection Troubleshooting Guides: Step-by-step troubleshooting for common drivability, electrical, and mechanical issues Torque Specifications: All critical bolt and fastener torque values for engine, chassis, and driveline components Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Level: Factory-level, comprehensive rebuild procedures Diagnostic Capability: Advanced diagnostic procedures, including wiring diagrams and component testing Diagrams Illustrations: Detailed diagrams, exploded views, and step-by-step illustrations 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Text-searchable for quick information retrieval Printable: Printable pages for workshop use Print Quality Image Clarity: High-resolution images and diagrams Binding Type Digital Binding: N/A (Digital file) Paper Type Digital Paper Type: N/A (Digital file) ⚙️ Engine Specifications Primary Engine Engine Family Early: Mitsubishi 6G7x V6 Engine Displacement Early Models: 3.0L (6G72), 3.5L (6G73) Engine Configuration Early: SOHC V6, DOHC V6 Engine Family Late: Mitsubishi 6G7x V6 Engine Displacement Late Models: 3.5L (6G73), 3.8L (6G75) Engine Configuration Late: SOHC V6, DOHC V6 (MIVEC on some later 3.5L and 3.8L) Performance Horsepower Range: Approximately 170 HP to 210 HP depending on engine and year Torque Range: Approximately 190 lb-ft to 230 lb-ft depending on engine and year Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane (Regular Unleaded), premium may be recommended for higher performance variants 🔧 Transmission Standard Standard Transmission Early: 4-speed Automatic (W4A series) Standard Transmission Late: 4-speed Automatic (V4A series), 5-speed Automatic (INVECS-II) Optional Optional Transmission Early: 5-speed Manual (on some base models, less common) Features Transmission Control: Electronic control, Sport mode, Snow mode (on some models) Fluid Specifications Automatic Transmission Fluid Type: Diamond ATF SP-II or equivalent (consult manual for specific type by year/model) 📐 Dimensions Exterior Wheelbase: Approximately 107.1 inches (2720 mm) Length: Approximately 195.1 inches (4955 mm) Width: Approximately 71.7 inches (1820 mm) Height: Approximately 56.1 inches (1425 mm) Weights Curb Weight: Approximately 3500-3800 lbs (1590-1725 kg) depending on configuration Gross Vehicle Weight Rating: Varies by model, typically around 4700-5000 lbs Cargo Trunk Capacity: Approximately 15-16 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Acceptable (for early models, testing standards evolved) NHTSA Front Impact Passenger: Acceptable (for early models) IIHS Side Impact: Good (for models equipped with side airbags, testing varies by year) Active Features ABS: Standard on most models Traction Control: Optional on some models, standard on later high-trim variants Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags on later models...
Electronic control, Sport mode, Snow mode (on some models)
Fluid Specifications
Automatic Transmission Fluid Type:
Diamond ATF SP-II or equivalent (consult manual for specific type by year/model)
📐 Dimensions
Exterior
Wheelbase:
Approximately 107.1 inches (2720 mm)
Length:
Approximately 195.1 inches (4955 mm)
Width:
Approximately 71.7 inches (1820 mm)
Height:
Approximately 56.1 inches (1425 mm)
Weights
Curb Weight:
Approximately 3500-3800 lbs (1590-1725 kg) depending on configuration
Gross Vehicle Weight Rating:
Varies by model, typically around 4700-5000 lbs
Cargo
Trunk Capacity:
Approximately 15-16 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Acceptable (for early models, testing standards evolved)
NHTSA Front Impact Passenger:
Acceptable (for early models)
IIHS Side Impact:
Good (for models equipped with side airbags, testing varies by year)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models, standard on later high-trim variants
Passive Features
Airbags:
Driver and front passenger airbags standard; optional side airbags on later models
Seatbelts:
Three-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, cassette and CD players, available Nakamichi sound system on higher trims.
Climate Control:
Automatic climate control with digital display on many models.
Driver Assistance
Cruise Control:
Standard on most models.
Keyless Entry:
Available on mid-to-upper trim levels.
Connectivity
Early Connectivity:
Limited to basic antenna and audio inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil used (consult manual).
Timing Belt Replacement Interval:
Approximately every 60,000-90,000 miles or 5-7 years for V6 engines with timing belts (critical service).
Spark Plug Replacement Interval:
Approximately 60,000-100,000 miles depending on spark plug type (e.g., platinum or iridium).
Fluid Specifications
Engine Oil Type:
API SN or newer, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity and API rating).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with deionized water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Dexron II/III ATF or a specified power steering fluid (verify with manual).
Known Issues
Engine Mounts:
Wear and tear leading to vibration, especially at idle.
Automatic Transmission:
Occasional rough shifting or hesitation, potential for solenoid issues or internal wear.
Suspension Components:
Worn ball joints, tie rods, and bushings can lead to steering looseness and noise.
HVAC System:
Blend door actuator failures causing temperature control issues, refrigerant leaks.
Exterior Paint:
Clear coat delamination on older models, particularly in sunny climates.
📚 Vehicle History
Brand Heritage
Mitsubishi History Segment:
Mitsubishi has a history of producing a diverse range of vehicles, including sedans, SUVs, and performance cars.
Model Evolution
First Generation Introduction:
Introduced in 1990 (Japan) and 1991 (North America) as a flagship sedan.
Second Generation Introduction:
Redesigned for the 1997 model year with a more aerodynamic and modern styling.
Discontinuation:
Production ended after the 2005 model year, replaced by the Mitsubishi Galant in some markets or discontinuation of the segment for Mitsubishi in others.
Production
Manufacturing Location:
Primarily Japan (Nagoya) and sometimes North America (e.g., Illinois for some model years/variants)
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Some early Mitsubishi models, including potentially the Diamante in specific publications, received positive reviews for value and features.
Ratings
Consumer Reports Ratings:
Ratings varied by year; some years showed average to above-average reliability, while others indicated average or below-average for certain components.
Certifications
Emissions Compliance:
Designed to meet U.S. EPA and CARB emissions standards for its respective model years.