DODGE STEALTH Service Repair Workshop Manual 1991-1994
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🏷️ Basic Information Identification Make: Dodge Model: Stealth Year: 1991-1994 Codes Platform Code: MZ-2 (Diamond Star) 👋 Introduction Market Position Segment: Performance Grand Tourer / Sports Car Target Audience: Enthusiasts and owners seeking to maintain, repair, and restore their Dodge Stealth vehicles. Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk III/Mk IV), Mitsubishi 3000GT VR-4, Mazda RX-7 (FC/FD), Chevrolet Corvette (C4) Key Features Vehicle Design: Designed in collaboration with Mitsubishi Motors, sharing its platform and many components with the Mitsubishi 3000GT. Manual Value: Provides essential information for owners to perform maintenance and repairs themselves, potentially saving significant costs compared to professional servicing. 📋 Manual Details Coverage Areas Scope: All models and variants for the specified years Page Count Estimated Pages: Hundreds (specific count not provided, but indicated as comprehensive) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, turbocharger system (where applicable) Drivetrain: Transmission (manual and automatic), drivetrain components (axles, driveshafts, CV joints), all-wheel drive (AWD) system Chassis: Suspension (front and rear), steering system, braking system (ABS components), wheel alignment Electrical: Battery, charging system, starting system, lighting, instrument panel, body electrical, wiring diagrams, fuse/relay locations, ECU diagnostics Body: Body panels, doors, windows, interior trim, HVAC system, seats, exterior trim, glass Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Repair: Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper/rotor replacement, electrical component diagnosis and repair, body panel repair Troubleshooting: Diagnostic procedures, common faults and solutions, symptom-based troubleshooting guides Diagnostics: OBD-I system information, diagnostic trouble codes (DTCs), sensor testing, actuator testing Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and transmission rebuilds; includes detailed specifications and procedures for DIY mechanics and professional technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable due to PDF format, enabling quick access to specific topics. Print Quality Quality: High-quality scans/digital reproduction, ensuring clarity of text and diagrams. Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (SOHC and DOHC variants) Configuration: 60-degree V6 Displacement: 3.0 Liters (2972 cc) Performance Base Horsepower: 222 hp @ 6000 rpm (SOHC Non-Turbo) Turbo Horsepower: 300 hp @ 6000 rpm (DOHC Twin-Turbo, AWD) Base Torque: 200 lb-ft @ 4800 rpm (SOHC Non-Turbo) Turbo Torque: 307 lb-ft @ 2500 rpm (DOHC Twin-Turbo, AWD) Fuel System Induction: Multi-point fuel injection (MPI) Turbocharging: Twin-sequential turbochargers (on R/T Twin Turbo and AWD models) 🔧 Transmission Standard Type: 5-speed Manual (F5M33) Optional Type: 4-speed Automatic (V4A51) Features AWD System: Full-time All-Wheel Drive with Active Aero and Active Exhaust (on AWD models) Transfer Case: Transfer case and viscous coupling unit for AWD models 📐 Dimensions Exterior Length: Approx. 181.7 inches (4615 mm) Width: Approx. 70.9 inches (1800 mm) Height: Approx. 49.4 inches (1255 mm) Wheelbase: Approx. 97.2 inches (2470 mm) Weights Curb Weight Base: Approx. 3307 lbs (1500 kg) (Base Model) Curb Weight AWD: Approx. 3858 lbs (1750 kg) (R/T AWD) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) for 1991-1993 models (US spec) Active Features ABS: Anti-lock Braking System (ABS) standard on R/T models, optional on others Traction Control: Traction Control System (TCS) available on some AWD models Passive Features Airbags: Driver and passenger airbags standard from 1992 onwards. Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory premium sound systems, often with cassette player and AM/FM radio. CD players became more common in later years. Driver Assistance Active Aero: Adjustable front splitter and rear wing that automatically deployed or adjusted based on vehicle speed (on R/T AWD and Twin Turbo models). Ecs: Electronic Controlled Suspension (ECS) offered adaptive damping for different driving conditions on higher trims. Connectivity OBD System: OBD-I (On-Board Diagnostics First Generation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for specifics) Timing Belt Replacement: Every 60,000 miles or 5 years (crucial for DOHC engines to prevent catastrophic failure) Fluid Specifications Engine Oil: API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for precise viscosity based on temperature) Transmission Fluid Auto: ATF SP-III (or equivalent) Transmission Fluid Manual: GL-4 Gear Oil, SAE 75W-90 Coolant: Ethylene glycol based antifreeze, 50/50 mix with distilled water Known Issues Common Problems: Active aerodynamic components (wings, splitters) can malfunction due to hydraulic or electronic failures; AWD system components (transfer case, differentials) may require attention; timing belt failure on DOHC engines is critical; embrittlement of rubber hoses and vacuum lines; occasional electrical gremlins. Maintenance Priority: Regular inspection and replacement of the timing belt and associated components (tensioners, idler pulleys) is paramount for DOHC models. 📚 Vehicle History Brand Heritage Manufacturer:...
Enthusiasts and owners seeking to maintain, repair, and restore their Dodge Stealth vehicles.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk III/Mk IV), Mitsubishi 3000GT VR-4, Mazda RX-7 (FC/FD), Chevrolet Corvette (C4)
Key Features
Vehicle Design:
Designed in collaboration with Mitsubishi Motors, sharing its platform and many components with the Mitsubishi 3000GT.
Manual Value:
Provides essential information for owners to perform maintenance and repairs themselves, potentially saving significant costs compared to professional servicing.
📋 Manual Details
Coverage Areas
Scope:
All models and variants for the specified years
Page Count
Estimated Pages:
Hundreds (specific count not provided, but indicated as comprehensive)
Comprehensive, from basic adjustments to complete engine and transmission rebuilds; includes detailed specifications and procedures for DIY mechanics and professional technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable due to PDF format, enabling quick access to specific topics.
Print Quality
Quality:
High-quality scans/digital reproduction, ensuring clarity of text and diagrams.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (SOHC and DOHC variants)
Configuration:
60-degree V6
Displacement:
3.0 Liters (2972 cc)
Performance
Base Horsepower:
222 hp @ 6000 rpm (SOHC Non-Turbo)
Turbo Horsepower:
300 hp @ 6000 rpm (DOHC Twin-Turbo, AWD)
Base Torque:
200 lb-ft @ 4800 rpm (SOHC Non-Turbo)
Turbo Torque:
307 lb-ft @ 2500 rpm (DOHC Twin-Turbo, AWD)
Fuel System
Induction:
Multi-point fuel injection (MPI)
Turbocharging:
Twin-sequential turbochargers (on R/T Twin Turbo and AWD models)
🔧 Transmission
Standard
Type:
5-speed Manual (F5M33)
Optional
Type:
4-speed Automatic (V4A51)
Features
AWD System:
Full-time All-Wheel Drive with Active Aero and Active Exhaust (on AWD models)
Transfer Case:
Transfer case and viscous coupling unit for AWD models
📐 Dimensions
Exterior
Length:
Approx. 181.7 inches (4615 mm)
Width:
Approx. 70.9 inches (1800 mm)
Height:
Approx. 49.4 inches (1255 mm)
Wheelbase:
Approx. 97.2 inches (2470 mm)
Weights
Curb Weight Base:
Approx. 3307 lbs (1500 kg) (Base Model)
Curb Weight AWD:
Approx. 3858 lbs (1750 kg) (R/T AWD)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) for 1991-1993 models (US spec)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on R/T models, optional on others
Traction Control:
Traction Control System (TCS) available on some AWD models
Passive Features
Airbags:
Driver and passenger airbags standard from 1992 onwards.
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory premium sound systems, often with cassette player and AM/FM radio. CD players became more common in later years.
Driver Assistance
Active Aero:
Adjustable front splitter and rear wing that automatically deployed or adjusted based on vehicle speed (on R/T AWD and Twin Turbo models).
Ecs:
Electronic Controlled Suspension (ECS) offered adaptive damping for different driving conditions on higher trims.
Connectivity
OBD System:
OBD-I (On-Board Diagnostics First Generation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for specifics)
Timing Belt Replacement:
Every 60,000 miles or 5 years (crucial for DOHC engines to prevent catastrophic failure)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for precise viscosity based on temperature)
Transmission Fluid Auto:
ATF SP-III (or equivalent)
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90
Coolant:
Ethylene glycol based antifreeze, 50/50 mix with distilled water
Known Issues
Common Problems:
Active aerodynamic components (wings, splitters) can malfunction due to hydraulic or electronic failures; AWD system components (transfer case, differentials) may require attention; timing belt failure on DOHC engines is critical; embrittlement of rubber hoses and vacuum lines; occasional electrical gremlins.
Maintenance Priority:
Regular inspection and replacement of the timing belt and associated components (tensioners, idler pulleys) is paramount for DOHC models.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler Corporation (under the Dodge brand)
Model Evolution
Origin:
Co-developed with Mitsubishi Motors as part of a joint venture, Diamond Star Motors (DSM). The Dodge Stealth is a rebadged Mitsubishi 3000GT.
Facelift Updates:
Minor styling tweaks and feature updates occurred throughout its production run, but no major redesigns.
Production
Production Years:
1990 (for model year 1991) - 1996 (for model year 1996)
Manufacturing Location:
Japan (by Mitsubishi Motors for Chrysler)
🏆 Awards & Recognition
Recognitions
Popular Mechanics Car Of The-Year Nominee:
The Mitsubishi 3000GT (and by extension, the Dodge Stealth) was often praised for its innovative technology and performance, appearing on '10 Best' lists in various publications during its production run.