1991-1994 Suzuki GSX250F GSX250FM GSX250FN GSX250FP GSX250FR Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: GSX250F Model Variants: GSX250FM, GSX250FN, GSX250FP, GSX250FR Production Years: 1991-1994 Codes Chassis Codes: Not explicitly stated, but implied by model variants Engine Codes: Likely variations based on model year, specific code not provided in product data 👋 Introduction Market Position Positioning: A sport-touring motorcycle offering a blend of performance and comfort, aimed at riders seeking a capable machine for both daily commuting and longer journeys. Competitive Analysis Competitors: Competed with other 250cc-400cc sport-touring and faired sportbikes of the era, such as Kawasaki Zephyr 400, Honda CB400 Four, Yamaha FZR400. Key Features Features: Full fairing for aerodynamic protection, upright riding position, reliable four-cylinder engine, versatile for commuting and touring. Seller Description Quality Assurance: Buy From A Trusted Seller, Selling Genuine Items. Manual Benefit Benefit: Contains everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. No more messy, worn-out manuals. 📋 Manual Details Coverage Areas Coverage: All repair procedures from A-Z, diagnostics, maintenance, rebuilding, refurbishing, restoration. Page Count Estimated Page Count: Information not explicitly provided, typical for this era's comprehensive manuals would be 500+ pages. Manual Type Type: Digital Workshop Repair Manual / Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication system, cooling system, engine control system, fuel system, exhaust system. Transmission: Clutch, manual transaxle (assuming 6-speed manual based on typical GSX250F configurations), automatic transaxle (if applicable to specific variants, less common). Driveline Axle: Front axle, rear axle. Suspension: Front suspension, rear suspension, road wheels & tires. Brakes: Brake system (front and rear), parking brake system, brake control system. Steering: Steering system, power steering system (if equipped). Restraints: Seat belts, Supplemental Restraint System (SRS) - unlikely to be extensive for this era. Body: Body, lock & security system, glasses, window system & mirrors, roof, exterior & interior, instrument panel, seats. Air Conditioner: Air conditioner system (less common on this model, but likely covered if equipped on specific markets). Electrical: Wiring diagrams, starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system (unlikely in modern sense), audio visual, navigation & telephone system (basic for era), auto cruise control system (if equipped), power supply, ground & circuit elements. Maintenance: General maintenance procedures and schedules. Procedures Included Repair Procedures: All diagnostic and repair procedures covered in great detail. Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, inspections. Rebuilding Procedures: Engine rebuilds, transmission overhauls, suspension component replacements. Troubleshooting: Diagnostic procedures and solutions for common issues. Technical Depth Depth: Comprehensive, covering information used by professional technicians and mechanics. 📊 Manual Specifications File Format Format: PDF Accessibility: Downloadable, viewable and printable. Requirements: PDF Reader, compatibility with all versions of Windows, Mac, and Linux. Print Quality Quality: High Quality Photos, Illustrations, and Diagrams. Binding Type Type: Digital (no physical binding). Paper Type Type: Digital (no physical paper). ⚙️ Engine Specifications Primary Engine Configuration: Inline-four cylinder Displacement: 249cc (approximately) Valve Train: DOHC, 4 valves per cylinder (likely). Cooling System: Liquid-cooled Performance Horsepower: Estimated 30-35 HP (specific figures vary by market and year). Torque: Estimated 18-20 lb-ft (specific figures vary by market and year). Fuel System Induction: Carbureted (likely dual Mikuni CV carburetors). Ignition System Type: Electronic ignition. Exhaust System Configuration: Likely 4-into-1 or 2-into-2 exhaust system. 🔧 Transmission Standard Type: 6-speed constant mesh manual transmission. Optional Type: Automatic transmission not commonly offered on this model, manual transaxle is the standard. Features Clutch: Wet, multi-plate clutch. 📐 Dimensions Exterior Length: Specific dimensions not provided, but typical for a 250cc sportbike. Width: Specific dimensions not provided, but typical for a 250cc sportbike. Height: Specific dimensions not provided, but typical for a 250cc sportbike. Weights Dry Weight: Estimated 150-160 kg (dry). Wet Weight: Estimated 165-175 kg (wet). Fuel Capacity: Approximately 14-16 liters. 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles of this era. Active Features Brakes: Disc brakes front and rear (likely dual front discs on some variants). Passive Features Lighting: Headlight, taillight, turn signals. Fairing: Full fairing provides wind protection and potentially some impact protection in minor drops. 💡 Technology Features Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, fuel gauge (if equipped), indicator lights. Driver Assistance Features: No advanced driver assistance systems typical of modern vehicles. Connectivity Features: No modern connectivity features like Bluetooth or smartphone integration. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 km or annually, refer to manual for specific interval. Valve Adjustment: Likely every 10,000-15,000 km, refer to manual for specific interval. Spark Plug Replacement: Typically every 10,000-15,000 km. Fluid Specifications Engine Oil: Suzuki recommends 10W-40 or 20W-50 motorcycle oil, API SG or higher. Refer to manual for precise viscosity based on climate. Coolant: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Refer to manual for specific coolant type and capacity. Brake Fluid: DOT 3 or...
Not explicitly stated, but implied by model variants
Engine Codes:
Likely variations based on model year, specific code not provided in product data
👋 Introduction
Market Position
Positioning:
A sport-touring motorcycle offering a blend of performance and comfort, aimed at riders seeking a capable machine for both daily commuting and longer journeys.
Competitive Analysis
Competitors:
Competed with other 250cc-400cc sport-touring and faired sportbikes of the era, such as Kawasaki Zephyr 400, Honda CB400 Four, Yamaha FZR400.
Key Features
Features:
Full fairing for aerodynamic protection, upright riding position, reliable four-cylinder engine, versatile for commuting and touring.
Seller Description
Quality Assurance:
Buy From A Trusted Seller, Selling Genuine Items.
Manual Benefit
Benefit:
Contains everything needed to repair, maintain, rebuild, refurbish, or restore the vehicle. No more messy, worn-out manuals.
📋 Manual Details
Coverage Areas
Coverage:
All repair procedures from A-Z, diagnostics, maintenance, rebuilding, refurbishing, restoration.
Page Count
Estimated Page Count:
Information not explicitly provided, typical for this era's comprehensive manuals would be 500+ pages.
Manual Type
Type:
Digital Workshop Repair Manual / Service Repair Manual
Clutch, manual transaxle (assuming 6-speed manual based on typical GSX250F configurations), automatic transaxle (if applicable to specific variants, less common).
Driveline Axle:
Front axle, rear axle.
Suspension:
Front suspension, rear suspension, road wheels & tires.
Brakes:
Brake system (front and rear), parking brake system, brake control system.
Steering:
Steering system, power steering system (if equipped).
Restraints:
Seat belts, Supplemental Restraint System (SRS) - unlikely to be extensive for this era.
Air conditioner system (less common on this model, but likely covered if equipped on specific markets).
Electrical:
Wiring diagrams, starting & charging system, lighting system, driver information system, wiper, washer & horn, body control system, LAN system (unlikely in modern sense), audio visual, navigation & telephone system (basic for era), auto cruise control system (if equipped), power supply, ground & circuit elements.
Maintenance:
General maintenance procedures and schedules.
Procedures Included
Repair Procedures:
All diagnostic and repair procedures covered in great detail.
Potential for carbon buildup in the combustion chambers due to age and usage.
Electrical Specific:
Stator and rectifier/regulator failures can occur with age.
📚 Vehicle History
Brand Heritage
Heritage:
Suzuki has a long history of producing high-performance motorcycles, particularly in the sportbike segment, with iconic models like the GSX-R series.
Model Evolution
Evolution:
The GSX250F was part of Suzuki's lineup aimed at the entry-level to mid-range sport-touring market, evolving from earlier 250cc models and preceding later iterations of faired sportbikes.
Production
Manufacturing Location:
Likely manufactured in Japan.
Market Focus:
Primarily targeted at markets where smaller displacement sportbikes were popular, such as Japan and parts of Europe.
🏆 Awards & Recognition
Recognitions
Awards:
Specific awards for the GSX250F are not widely documented. Its success was more in providing a reliable and affordable sport-touring option.
Ratings
User Reviews:
Generally well-regarded for its smooth engine and comfortable riding position for its class.
Certifications
Certifications:
Compliant with emissions standards of its respective production years and markets.