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1991-1999 Mitsubishi 3000gt Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Variant: 3000GT / GTO (Japan) Body Style: Coupe Body Style Variant: Convertible (Spyder) Codes Chassis Code: Z15A, Z16A Engine Code Primary: 6G72 Engine Code Performance: 6G72 (Twin-Turbocharged) 👋 Introduction Market Position Segment: Sports Coupe / Grand Tourer Target Audience: Enthusiasts, performance-oriented buyers, luxury GT buyers Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5), Dodge Viper, Porsche 968 Key Features Performance Technology: Available twin-turbocharged V6, All-Wheel Drive (AWD), Active Aerodynamics, Electronically Controlled Suspension (ECS) Design: Sleek aerodynamic styling, pop-up headlights (early models), retractable hardtop (Spyder) Interior: Driver-focused cockpit, premium materials, advanced features for its era 📋 Manual Details Coverage Areas Years Covered: 1991-1999 Models Covered: 3000GT, 3000GT Spyder Regional Coverage: North America (implied by product name, potentially global with Japanese GTO variants) Page Count Estimated Total Pages: Thousands (multiple manuals combined) Manual Type Primary Manual Type: Factory Service Repair Manual Included Manual Types: Service Manuals, Service Supplement, Parts Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, pistons, crankshaft, lubrication, cooling, timing Engine Electrical: Ignition system, fuel injection, engine control module (ECM), sensors, wiring diagrams Transmission Manual: Clutch, gearbox, shift linkage, gears, bearings Transmission Automatic: Torque converter, planetary gears, valve body, hydraulic controls, transmission control module (TCM) Drivetrain: All-Wheel Drive (AWD) system, Active Aerodynamics, Viscous coupling unit (VCU), front/rear differentials, drive shafts, axles Suspension: Front/rear suspension components, control arms, struts, shocks, springs, bushings, electronically controlled suspension (ECS) systems Brakes: Hydraulic system, ABS, brake calipers, rotors, pads, parking brake, brake fluid specifications Steering: Power steering system, steering rack, tie rods, steering column Electrical System: Battery, charging system, lighting, instrumentation, power accessories, audio system, fuses, relays, wiring diagrams Body: Exterior panels, doors, hood, trunk, glass, convertible top mechanism (Spyder), interior trim, seats HVAC: Heating, ventilation, air conditioning system, refrigerant R134a (later models), components, service procedures Active Aerodynamics: Front air dam, rear wing, side skirts actuation and control system Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics Repair Procedures: Component removal and installation, system overhauls, sub-assembly repairs Overhaul Procedures: Engine rebuilds, transmission rebuilds, differential service Calibration Procedures: Electronic control module (ECM) and transmission control module (TCM) relearning procedures Technical Depth Diagnostic Capabilities: Advanced diagnostics for electronic control systems (ECU, ABS, ECS, Active Aero) Rebuild Depth: Complete engine and transmission overhaul instructions Electrical Schematics: Detailed wiring diagrams for all vehicle systems Specification Detail: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on original scan quality) Printable: Yes Print Quality Image Quality: Variable (dependent on original scan, but generally good for technical manuals) Text Clarity: High Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Name: 6G72 Configuration: V6 Displacement Liter: 3.0 Displacement Cc: 2972 Valvetrain: SOHC (later DOHC on Twin-Turbo) Performance Naturally Aspirated Hp: 222 hp @ 6000 rpm (1991-1993) Naturally Aspirated Torque: 205 lb-ft @ 4500 rpm (1991-1993) Twin Turbo Hp: 300 hp @ 6000 rpm (1991-1993, AWD models) Twin Turbo Torque: 307 lb-ft @ 4500 rpm (1991-1993, AWD models) Post 1994 Twin Turbo Hp: 320 hp @ 6000 rpm (1994-1999, Twin-Turbo 3000GT VR-4) Post 1994 Twin Turbo Torque: 315 lb-ft @ 4500 rpm (1994-1999, Twin-Turbo 3000GT VR-4) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-point fuel injection (MPFI) Turbocharger Type: Twin-Turbocharged (Sequential on some models) 🔧 Transmission Standard Transmission Type Na: 5-speed Manual (Non-turbo models) Transmission Type Tt: 5-speed Manual (Twin-Turbo models, 1991-1993) Optional Transmission Type Auto: 4-speed Automatic (Available on NA and Twin-Turbo models) Transmission Type Tt Later: 6-speed Manual (Twin-Turbo models, 1994-1999, Getrag) Features All Wheel Drive: Standard on Twin-Turbo (VR-4) models Active Aero Integration: System integrated with transmission control on some models 📐 Dimensions Exterior Length Mm: 4600-4620 Width Mm: 1840-1850 Height Mm: 1250-1270 Wheelbase Mm: 2500 Front Track Mm: 1555 Rear Track Mm: 1550 Weights Curb Weight Kg: 1560-1710 (depending on trim and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact: Not rated (for this era) IIHS Crash Data: Generally considered safe for its time, but specific ratings are scarce for this era. Active Features ABS: Standard on all models Aws: Available on Twin-Turbo models Active Aerodynamics: Variable front air dam and rear wing deployment based on speed Passive Features Airbags: Driver and passenger airbags standard Seatbelts: 3-point front seatbelts with pretensioners Body Structure: Reinforced safety cage construction 💡 Technology Features Infotainment Audio System: Bose premium sound system (optional on some trims) Climate Control: Automatic climate control with digital display Driver Assistance Aws: Active All-Wheel Steering (AWS) system, providing improved maneuverability at...
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1991-1999 Mitsubishi 3000gt Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Variant:
3000GT / GTO (Japan)
Body Style:
Coupe
Body Style Variant:
Convertible (Spyder)
Codes
Chassis Code:
Z15A, Z16A
Engine Code Primary:
6G72
Engine Code Performance:
6G72 (Twin-Turbocharged)
👋 Introduction
Market Position
Segment:
Sports Coupe / Grand Tourer
Target Audience:
Enthusiasts, performance-oriented buyers, luxury GT buyers
Competitive Analysis
Key Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD), Chevrolet Corvette (C4/C5), Dodge Viper, Porsche 968
Key Features
Performance Technology:
Available twin-turbocharged V6, All-Wheel Drive (AWD), Active Aerodynamics, Electronically Controlled Suspension (ECS)
Design:
Sleek aerodynamic styling, pop-up headlights (early models), retractable hardtop (Spyder)
Interior:
Driver-focused cockpit, premium materials, advanced features for its era
📋 Manual Details
Coverage Areas
Years Covered:
1991-1999
Models Covered:
3000GT, 3000GT Spyder
Regional Coverage:
North America (implied by product name, potentially global with Japanese GTO variants)
Page Count
Estimated Total Pages:
Thousands (multiple manuals combined)
Manual Type
Primary Manual Type:
Factory Service Repair Manual
Included Manual Types:
Service Manuals, Service Supplement, Parts Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, lubrication, cooling, timing
Engine Electrical:
Ignition system, fuel injection, engine control module (ECM), sensors, wiring diagrams
Transmission Manual:
Clutch, gearbox, shift linkage, gears, bearings
Transmission Automatic:
Torque converter, planetary gears, valve body, hydraulic controls, transmission control module (TCM)
Drivetrain:
All-Wheel Drive (AWD) system, Active Aerodynamics, Viscous coupling unit (VCU), front/rear differentials, drive shafts, axles
Suspension:
Front/rear suspension components, control arms, struts, shocks, springs, bushings, electronically controlled suspension (ECS) systems
Brakes:
Hydraulic system, ABS, brake calipers, rotors, pads, parking brake, brake fluid specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Battery, charging system, lighting, instrumentation, power accessories, audio system, fuses, relays, wiring diagrams
Body:
Exterior panels, doors, hood, trunk, glass, convertible top mechanism (Spyder), interior trim, seats
HVAC:
Heating, ventilation, air conditioning system, refrigerant R134a (later models), components, service procedures
Active Aerodynamics:
Front air dam, rear wing, side skirts actuation and control system
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics
Repair Procedures:
Component removal and installation, system overhauls, sub-assembly repairs
Overhaul Procedures:
Engine rebuilds, transmission rebuilds, differential service
Calibration Procedures:
Electronic control module (ECM) and transmission control module (TCM) relearning procedures
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for electronic control systems (ECU, ABS, ECS, Active Aero)
Rebuild Depth:
Complete engine and transmission overhaul instructions
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems
Specification Detail:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on original scan quality)
Printable:
Yes
Print Quality
Image Quality:
Variable (dependent on original scan, but generally good for technical manuals)
Text Clarity:
High
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
6G72
Configuration:
V6
Displacement Liter:
3.0
Displacement Cc:
2972
Valvetrain:
SOHC (later DOHC on Twin-Turbo)
Performance
Naturally Aspirated Hp:
222 hp @ 6000 rpm (1991-1993)
Naturally Aspirated Torque:
205 lb-ft @ 4500 rpm (1991-1993)
Twin Turbo Hp:
300 hp @ 6000 rpm (1991-1993, AWD models)
Twin Turbo Torque:
307 lb-ft @ 4500 rpm (1991-1993, AWD models)
Post 1994 Twin Turbo Hp:
320 hp @ 6000 rpm (1994-1999, Twin-Turbo 3000GT VR-4)
Post 1994 Twin Turbo Torque:
315 lb-ft @ 4500 rpm (1994-1999, Twin-Turbo 3000GT VR-4)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point fuel injection (MPFI)
Turbocharger Type:
Twin-Turbocharged (Sequential on some models)
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual (Non-turbo models)
Transmission Type Tt:
5-speed Manual (Twin-Turbo models, 1991-1993)
Optional
Transmission Type Auto:
4-speed Automatic (Available on NA and Twin-Turbo models)
Transmission Type Tt Later:
6-speed Manual (Twin-Turbo models, 1994-1999, Getrag)
Features
All Wheel Drive:
Standard on Twin-Turbo (VR-4) models
Active Aero Integration:
System integrated with transmission control on some models
📐 Dimensions
Exterior
Length Mm:
4600-4620
Width Mm:
1840-1850
Height Mm:
1250-1270
Wheelbase Mm:
2500
Front Track Mm:
1555
Rear Track Mm:
1550
Weights
Curb Weight Kg:
1560-1710 (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (for this era)
IIHS Crash Data:
Generally considered safe for its time, but specific ratings are scarce for this era.
Active Features
ABS:
Standard on all models
Aws:
Available on Twin-Turbo models
Active Aerodynamics:
Variable front air dam and rear wing deployment based on speed
Passive Features
Airbags:
Driver and passenger airbags standard
Seatbelts:
3-point front seatbelts with pretensioners
Body Structure:
Reinforced safety cage construction
💡 Technology Features
Infotainment
Audio System:
Bose premium sound system (optional on some trims)
Climate Control:
Automatic climate control with digital display
Driver Assistance
Aws:
Active All-Wheel Steering (AWS) system, providing improved maneuverability at low speeds and stability at high speeds.
Ecs:
Electronically Controlled Suspension (ECS) allowing driver adjustment of damping rates.
Connectivity
Early Tech:
CD player (optional), cruise control, power windows/locks/mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (typical, check manual for specifics)
Timing Belt Replacement:
Every 60,000-70,000 miles (Critical for 6G72 engine, especially twin-turbo)
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on temperature)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based coolant with deionized water)
Transmission Fluid Manual:
API GL-3 or GL-4, SAE 75W-90 (hypoid gear oil)
Transmission Fluid Automatic:
Diamond SP-II or SP-III ATF (or equivalent)
Power Steering Fluid:
Dexron II or equivalent ATF
Brake Fluid:
DOT 3 or DOT 4 (ensure compatibility)
Known Issues
Twin Turbo Reliability:
Potential for turbocharger failure, intercooler leaks, and fuel injector issues due to age and high performance.
Active Aero Failure:
Actuators and control modules for Active Aerodynamics can fail, leading to stuck or non-functional components.
Ecs Failure:
Electronically Controlled Suspension (ECS) shocks can leak or fail, requiring specialized repair or replacement.
Timing Belt Tensioner:
Tensioner failure can occur, leading to catastrophic engine damage if the timing belt jumps.
Spyder Roof Mechanism:
Hydraulic leaks or electrical issues with the retractable hardtop mechanism.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Long history in automotive manufacturing, known for performance vehicles and rally heritage (Lancer Evolution).
Model Evolution
First Generation:
1990-1999 (JDM GTO introduced 1990, US 3000GT introduced 1990 for 1991 model year)
Major Facelift 1994:
Introduction of integrated aerodynamics, pop-up headlights removed, updated interior and powertrain enhancements.
Spyder Variant:
Introduced in 1995 with a complex retractable hardtop roof.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years:
1990-2001 (GTO/3000GT)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Included on Car and Driver's Ten Best list for 1991.
Motor Trend:
Often reviewed and compared favorably to its contemporaries in performance magazines.
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