1991 Audi 90 Quattro Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Audi Model: 90 Quattro Year: 1991 Codes Chassis Code: Type 8B 👋 Introduction Market Position Positioning: Premium compact sedan and coupe segment, known for its sophisticated quattro all-wheel-drive system and driver-focused engineering. Competitive Analysis Competitors: BMW 3 Series (E30/E36), Mercedes-Benz 190E, Acura Integra, Lexus ES250. Competed on performance, handling, and AWD capability. Key Features Vehicle Highlights: Permanent all-wheel-drive (Quattro), refined inline-five engine, excellent handling dynamics, build quality characteristic of Audi. Manual Value Proposition Value: Provides access to factory-derived, officially licensed repair information, offering a significant cost saving over dealership service. Enables DIY repairs for complex systems like the Quattro drivetrain and engine management. 📋 Manual Details Coverage Areas Primary Coverage: North America (US/Canada) Page Count Estimated Pages: Extensive (typical for OE-derived software, likely 1000+ pages equivalent) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based Access 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, repair, tuning, fuel system, ignition system, cooling system, exhaust system Drivetrain: Quattro all-wheel drive system, differentials, driveshafts, CV joints, clutch, manual transmission, automatic transmission (if applicable) Brakes: Disc brakes (front and rear), ABS system diagnosis and repair, hydraulic system, parking brake Suspension And Steering: Front and rear suspension components, struts, shocks, control arms, bushings, power steering system, steering rack, alignment specifications Electrical System: Wiring diagrams, component location, starter, alternator, battery, lighting, fuses, relays, ECUs, diagnostic connectors Body And Chassis: Body panel removal/installation, interior trim, glass, doors, hinges, locks, structural repairs (limited, typically focuses on mechanical/electrical) Heating And Air Conditioning: HVAC system components, refrigerant circuits, blower motor, controls, climate control diagnosis Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt tensioning Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation (if applicable), step-by-step diagnostic flowcharts Repair: Detailed instructions for component removal, overhaul, and installation for all covered systems Technical Specifications: Torque specifications, clearances, tolerances, pressures, electrical values Technical Depth Depth: Comprehensive, OE-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Digital Format: Web-based access via browser. Compatible with PC, laptop, smartphone, tablet. Requires internet connection. Print Quality Digital Quality: High-resolution, clear diagrams, schematics, and text. Searchable functionality. Binding Type Digital Binding: N/A (digital access) Paper Type Digital Paper Type: N/A (digital access) ⚙️ Engine Specifications Primary Engine Engine Code: NG (2.3E) Configuration: Inline-5 Cylinder, DOHC Displacement: 2.3 Liters (2309 cc) Performance Horsepower: 130 hp @ 5800 rpm (approx.) Torque: 137 lb-ft @ 3500 rpm (approx.) Fuel System Injection: Bosch KE-Jetronic (CIS-E) or similar Bosch electronic fuel injection system Ignition System System Type: Electronic ignition, distributorless ignition system (DIS) often featured on later versions, or distributor with electronic control. 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed Automatic (e.g., ZF 4HP-22) Features Drivetrain: Torsen center differential (standard on Quattro models), viscous coupling rear differential (depending on specific variant/year) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 2-door Coupe Weights Curb Weight: Approx. 3100-3400 lbs (1400-1540 kg) depending on body style and options. 🛡️ Safety Features Ratings Passive Safety: Occupant protection features typical for the era, including crumple zones, safety belts. Specific NHTSA/IIHS ratings for this year are less comprehensive than modern standards. Active Features Braking System: Standard Anti-lock Braking System (ABS) on Quattro models, typically front ventilated discs and rear solid discs. Passive Features Restraints: 3-point seat belts for all occupants, driver's side airbag often optional or standard depending on market and trim level. 💡 Technology Features Infotainment Audio System: Factory premium sound system, often with cassette player and AM/FM radio. Pre-wiring for CD changer may be present. Analog climate controls. Driver Assistance ABS: Standard ABS on Quattro models, a significant safety technology for its time. Connectivity Diagnostic Port: OBD I diagnostic connector (location varies, often under dash or in engine bay) for engine management and ABS diagnostics. Requires specific Audi diagnostic tools of the era or adaptable scanners. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil quality used. Refer to manual for precise OE recommendations. Timing Belt Interval: Crucial: Usually around 60,000 miles (96,000 km) or 4-5 years for the 5-cylinder engine. Failure can cause severe engine damage. Fluid Specifications Engine Oil: SAE 5W-40 or 10W-40 synthetic or semi-synthetic oil meeting VW 502 00 or API SG/SH specifications (consult manual for precise spec). Coolant: Ethylene glycol-based antifreeze, typically G11 specification (blue/green color) or equivalent, mixed 50/50 with distilled water. Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check differential fluid separately. Transmission Fluid Automatic: Dexron III or equivalent ATF. Capacity typically around 4-5 liters. Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Faults:...
Provides access to factory-derived, officially licensed repair information, offering a significant cost saving over dealership service. Enables DIY repairs for complex systems like the Quattro drivetrain and engine management.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America (US/Canada)
Page Count
Estimated Pages:
Extensive (typical for OE-derived software, likely 1000+ pages equivalent)
Comprehensive, OE-level detail suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Digital Format:
Web-based access via browser. Compatible with PC, laptop, smartphone, tablet. Requires internet connection.
Print Quality
Digital Quality:
High-resolution, clear diagrams, schematics, and text. Searchable functionality.
Binding Type
Digital Binding:
N/A (digital access)
Paper Type
Digital Paper Type:
N/A (digital access)
⚙️ Engine Specifications
Primary Engine
Engine Code:
NG (2.3E)
Configuration:
Inline-5 Cylinder, DOHC
Displacement:
2.3 Liters (2309 cc)
Performance
Horsepower:
130 hp @ 5800 rpm (approx.)
Torque:
137 lb-ft @ 3500 rpm (approx.)
Fuel System
Injection:
Bosch KE-Jetronic (CIS-E) or similar Bosch electronic fuel injection system
Ignition System
System Type:
Electronic ignition, distributorless ignition system (DIS) often featured on later versions, or distributor with electronic control.
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed Automatic (e.g., ZF 4HP-22)
Features
Drivetrain:
Torsen center differential (standard on Quattro models), viscous coupling rear differential (depending on specific variant/year)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 2-door Coupe
Weights
Curb Weight:
Approx. 3100-3400 lbs (1400-1540 kg) depending on body style and options.
🛡️ Safety Features
Ratings
Passive Safety:
Occupant protection features typical for the era, including crumple zones, safety belts. Specific NHTSA/IIHS ratings for this year are less comprehensive than modern standards.
Active Features
Braking System:
Standard Anti-lock Braking System (ABS) on Quattro models, typically front ventilated discs and rear solid discs.
Passive Features
Restraints:
3-point seat belts for all occupants, driver's side airbag often optional or standard depending on market and trim level.
💡 Technology Features
Infotainment
Audio System:
Factory premium sound system, often with cassette player and AM/FM radio. Pre-wiring for CD changer may be present. Analog climate controls.
Driver Assistance
ABS:
Standard ABS on Quattro models, a significant safety technology for its time.
Connectivity
Diagnostic Port:
OBD I diagnostic connector (location varies, often under dash or in engine bay) for engine management and ABS diagnostics. Requires specific Audi diagnostic tools of the era or adaptable scanners.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil quality used. Refer to manual for precise OE recommendations.
Timing Belt Interval:
Crucial: Usually around 60,000 miles (96,000 km) or 4-5 years for the 5-cylinder engine. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil:
SAE 5W-40 or 10W-40 synthetic or semi-synthetic oil meeting VW 502 00 or API SG/SH specifications (consult manual for precise spec).
Coolant:
Ethylene glycol-based antifreeze, typically G11 specification (blue/green color) or equivalent, mixed 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90. Check differential fluid separately.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity typically around 4-5 liters.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Faults:
LH/RH front strut mount bearing failure, fuel distributor/accumulator issues (CIS), worn CV boots leading to joint failure, aging electrical connectors (especially grounds), minor oil leaks from valve cover gasket and oil pan gasket, coolant flange leaks.
Quattro Specifics:
Potential wear in center and rear differentials if maintenance is neglected. Check for fluid leaks from differential seals.
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi AG, known for its engineering prowess, Quattro all-wheel-drive technology, and upscale interiors.
Model Evolution
Generation:
Second generation (Type 89/8B) Audi 90, succeeding the Audi 80/90 (Type 81/85).
Production
Production Years:
1987-1991 (for the Type 8B generation)
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Audi 90 Quattro was generally well-regarded for its performance, handling, and the effectiveness of its Quattro system. While specific awards might be difficult to pinpoint for this exact model year, it contributed to Audi's growing reputation for performance and AWD technology.