🏷️ Basic Information Identification Make: Dodge Model: Dakota Year: 1991 Product Name: Dodge Dakota 1991 All Service Repair Manual Download 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Competitive Analysis Key Competitors: Ford Ranger, Chevrolet S-10, Nissan Hardbody, Toyota Tacoma (early generations). Key Features Vehicle Attributes: Durable construction, available V6 engines, rear-wheel-drive and 4x4 options, practical utility for work and light-duty hauling. Manual Purpose Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to understand and maintain their 1991 Dodge Dakota. 📋 Manual Details Coverage Areas Coverage Scope: All service and repair aspects Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions, engine control systems (ECU/PCM), starting and charging. Transmission Drivetrain: Manual and automatic transmissions, clutch, driveline components, transfer case (4x4 models), driveshafts, axles, differentials. Chassis Suspension: Front and rear suspension, steering system, power steering, shock absorbers, springs, control arms, ball joints, bushings. Brakes: Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), parking brake, brake fluid specifications. Electrical Electronics: Battery, charging system, starting system, lighting systems, fuses, relays, wiring diagrams, instrument panel, power accessories, diagnostic connectors. Body Interior: Body panel removal/installation, doors, windows, locks, interior trim, seating, HVAC system (heating, ventilation, air conditioning), body control modules. Procedures Included Maintenance: Routine maintenance checks, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides. Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems. Diagnostics: On-board diagnostics (OBD-I) procedures, reading trouble codes, sensor testing, actuator testing, diagnostic connector pinouts. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High-resolution digital scans, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 2.5L (150 cu in) AMC I4 (Inline-4) Engine 1 Code: 135 Engine 1 Fuel Delivery: Multi-port Fuel Injection (MPI) Engine 1 Hp: Approx. 105-125 hp Engine 1 Torque: Approx. 130-150 lb-ft Optional Engine Engine 2 Type: 3.9L (238 cu in) Magnum V6 Engine 2 Code: 150 Engine 2 Fuel Delivery: Multi-port Fuel Injection (MPI) Engine 2 Hp: Approx. 160-180 hp Engine 2 Torque: Approx. 210-230 lb-ft Performance Compression Ratio 2 5L: 8.6:1 Compression Ratio 3 9L: 8.9:1 Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 20-22 gallons (depending on configuration) 🔧 Transmission Standard Transmission 1 Type: 5-speed Manual (Getrag/New Process) Optional Transmission 2 Type: 3-speed Automatic (A500/A518) Transmission 3 Type: 4-speed Automatic (A518 overdrive) Features Clutch Type: Dry, single plate (for manual transmission) Transfer Case: Part-time 4WD system with manual or electric engagement (available) Fluid Specs Manual Transmission Fluid: ATF+3 or equivalent (check manual for exact spec) Automatic Transmission Fluid: ATF+3 or equivalent (check manual for exact spec) 📐 Dimensions Exterior Wheelbase: Approx. 112.1 inches Overall Length: Approx. 189.7 inches Overall Width: Approx. 71.0 inches Overall Height: Approx. 64.7 inches Cargo Bed Length: Short Bed: Approx. 75.7 inches / Long Bed: Approx. 96.7 inches Weights Curb Weight: Approx. 3,000 - 3,800 lbs (varies by configuration) Max Payload: Approx. 1,000 - 1,500 lbs Towing Capacity: Up to 4,500 lbs (V6 models with towing package) 🛡️ Safety Features Ratings NHTSA Rollover Rating: Not rated or tested under current NHTSA standards for this era. Active Features ABS: Optional Anti-lock Braking System (ABS) on rear wheels. Passive Features Seatbelts: 3-point front seat belts, 2-point lap belts in rear. Airbags: No driver or passenger airbags equipped. Child Safety: No specific LATCH anchor systems. 💡 Technology Features Infotainment Audio System: AM/FM radio, cassette player, optional CD player. Speaker configurations vary by trim level. Driver Assistance Cruise Control: Available on most trim levels. Power Features: Optional power windows, power door locks, power mirrors. Connectivity OBD: OBD-I diagnostic system with a proprietary diagnostic connector. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 6 months, whichever comes first (check manual for exact specification based on driving conditions). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 30,000 - 60,000 miles (depending on plug type and engine). Coolant Flush: Every 30,000 - 60,000 miles or 2-4 years. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 5W-30 (depending on temperature, consult manual). Engine Oil Capacity: 2.5L I4: Approx. 5 quarts / 3.9L V6: Approx. 6 quarts (with filter). Coolant Type: Ethylene Glycol based, long-life coolant (green color). Brake Fluid...
Body panel removal/installation, doors, windows, locks, interior trim, seating, HVAC system (heating, ventilation, air conditioning), body control modules.
Procedures Included
Maintenance:
Routine maintenance checks, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotation.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides.
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems.
Radiator leaks, water pump failures, exhaust manifold cracks (especially on V6), aging rubber suspension components (bushings, ball joints), potential for interior trim deterioration.
Common Problems 2:
Corrosion on body panels and frame, electrical connector issues due to age and moisture, starter motor and alternator wear, ABS sensor failures (if equipped).
Transmission Issues:
Automatic transmission solenoid issues, potential for manual clutch wear, driveline vibrations due to worn U-joints.
📚 Vehicle History
Brand Heritage
Dodge Truck Lineage:
Dodge has a long history of producing trucks, starting with the Dodge Power Wagon in 1946, establishing a reputation for robust and capable vehicles.
Model Evolution
First Generation:
The Dodge Dakota was introduced for the 1987 model year as a pioneering compact/mid-size pickup, aiming to fill a gap between smaller Japanese imports and larger American full-size trucks.
1991 Updates:
The 1991 model year represents a refinement of the first generation, incorporating minor styling updates and potential improvements to powertrain options and features.
Production
Manufacturing Location:
Warren Truck Assembly Plant, Warren, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Automotive Press:
While specific awards for the 1991 model are scarce, the Dodge Dakota was recognized in its early years for its innovation in creating the compact/mid-size truck segment, offering a balance of capability and maneuverability.