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1991 Dodge Stealth Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stealth Year: 1991 Codes Vehicle Code: ZD (for Dodge Stealth) Platform: Mitsubishi LH Platform (shared with Mitsubishi 3000GT/GTO) 👋 Introduction Market Position Vehicle Segment: Sports Coupe/Grand Tourer Target Audience: Enthusiast owners, DIY mechanics, professional technicians Competitive Analysis Key Competitors 1991: Nissan 300ZX, Toyota Supra, Mazda RX-7, Chevrolet Corvette Key Features Manual Advantage: Vehicle-specific, factory documentation, comprehensive coverage, digital format for ease of use Digital Benefits: Print only needed pages, no greasy pages, no torn manuals, blow-up images 📋 Manual Details Coverage Areas Manual Type: Factory Service and Repair Manual Full Coverage: Covers all models and all repairs A-Z Language Language: English Format Digital Format: PDF Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac Printability: Yes, all pages printable Searchability: Implied high searchability within PDF document 📖 Manual Coverage Systems Covered Engine Systems: Engine, Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging Drivetrain Systems: Auto Transmission/Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension Chassis Systems: Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering Body Interior Exterior: Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior Electrical Electronics: Electrical, Multiplex/CAN Communication Procedures Included Diagnostic Procedures: Diagnosis, Troubleshooting Repair Procedures: Complete repair instructions, step-by-step instructions Maintenance Procedures: Maintenance, Service Technical Depth Depth Of Information: Factory highly detailed, exact same manual used by technicians at dealerships Illustrations Diagrams: Diagrams, Illustrations, Wiring Schematics Specifications: Specifications, Fuel Service Specifications 📊 Manual Specifications File Format File Type: PDF Print Quality Print Resolution: High resolution, suitable for enlarged printing of images Binding Type Binding: N/A (Digital PDF, not a physical book) Paper Type Paper Type: N/A (Digital PDF, printable on user-specified paper) Software Requirements Reader Software: Adobe PDF Reader (free) Compression Software: Winzip or equivalent (free online) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6 (Standard), Twin-Turbocharged V6 (Optional) Engine Code Na: 6G72 (SOHC for base models, DOHC for SL models) Engine Code Turbo: 6G72 (DOHC Twin-Turbocharged for VR-4 and R/T Twin Turbo models) Performance Displacement Na: 3.0 Liters (2972 cc) Horsepower Na: Approx. 195-222 hp (depending on DOHC/SOHC configuration) Torque Na: Approx. 205-219 lb-ft Displacement Turbo: 3.0 Liters (2972 cc) Horsepower Turbo: Approx. 300 hp Torque Turbo: Approx. 307 lb-ft Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 octane or higher recommended for turbocharged models) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (on most models) Optional Optional Transmission: 4-Speed Automatic (available on base and SL models) Features AWD System: All-Wheel Drive (AWD) with Active Transfer Case and Viscous Coupling (standard on VR-4, R/T Twin Turbo) Transfer Case: Electronic Control All-Wheel Drive System (ECU-controlled AWD) 📐 Dimensions Exterior Wheelbase: Approx. 97.2 inches Length: Approx. 178.5 inches Width: Approx. 71.1 inches Height: Approx. 48.4 inches Weights Curb Weight: Approx. 3,300 - 3,700 lbs (depending on model and options) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: N/A (Not extensively tested by NHTSA in the modern sense for this era, rely on manufacturer safety features) Active Features ABS: Anti-lock Braking System (ABS) standard on VR-4, optional on others Four Wheel Steering: All-Wheel Steering (AWS) standard on VR-4 model Passive Features Airbags: Driver-side airbag standard Seat Belts: Three-point front seat belts 💡 Technology Features Infotainment Audio System: Factory premium audio system (e.g., Mitsubishi/Infinity or similar), often with cassette player and AM/FM radio Climate Control: Automatic climate control available on higher trims, manual controls on base models Driver Assistance Cruise Control: Standard cruise control Connectivity Multiplex Communication: Early implementation of multiplex communication for some vehicle systems 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 - 5,000 miles or 6 months, refer to manual for specific engine Timing Belt Replacement: Recommended every 60,000 - 90,000 miles (critical for DOHC engines, consult manual for exact interval) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 (check manual for exact viscosity and specification) Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 (check manual for specific viscosity) Transmission Fluid Automatic: Dexron II or equivalent (check manual for exact specification) Known Issues Common Issues Na Engine: Oil leaks, sensor failures, ignition system components Common Issues Turbo Engine: Turbocharger wear, intercooler leaks, fuel injector issues, potential for head gasket issues if overheated Common Issues Electronics: Climate control issues, intermittent electrical gremlins, issues with active aero components (if equipped) Common Issues Drivetrain: Clutch wear (manual), AWD system maintenance, driveshaft U-joint wear 📚 Vehicle History Brand Heritage Dodge Heritage: Dodge historically offered performance-oriented vehicles and sporty coupes Model Evolution Dodge Stealth Creation: Developed in collaboration with Mitsubishi Motors as a rebadged...
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1991 Dodge Stealth Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stealth
Year:
1991
Codes
Vehicle Code:
ZD (for Dodge Stealth)
Platform:
Mitsubishi LH Platform (shared with Mitsubishi 3000GT/GTO)
👋 Introduction
Market Position
Vehicle Segment:
Sports Coupe/Grand Tourer
Target Audience:
Enthusiast owners, DIY mechanics, professional technicians
Competitive Analysis
Key Competitors 1991:
Nissan 300ZX, Toyota Supra, Mazda RX-7, Chevrolet Corvette
Key Features
Manual Advantage:
Vehicle-specific, factory documentation, comprehensive coverage, digital format for ease of use
Digital Benefits:
Print only needed pages, no greasy pages, no torn manuals, blow-up images
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service and Repair Manual
Full Coverage:
Covers all models and all repairs A-Z
Language
Language:
English
Format
Digital Format:
PDF
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Printability:
Yes, all pages printable
Searchability:
Implied high searchability within PDF document
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine, Control System, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging
Drivetrain Systems:
Auto Transmission/Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension
Chassis Systems:
Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Body Interior Exterior:
Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior
Electrical Electronics:
Electrical, Multiplex/CAN Communication
Procedures Included
Diagnostic Procedures:
Diagnosis, Troubleshooting
Repair Procedures:
Complete repair instructions, step-by-step instructions
Maintenance Procedures:
Maintenance, Service
Technical Depth
Depth Of Information:
Factory highly detailed, exact same manual used by technicians at dealerships
Illustrations Diagrams:
Diagrams, Illustrations, Wiring Schematics
Specifications:
Specifications, Fuel Service Specifications
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Resolution:
High resolution, suitable for enlarged printing of images
Binding Type
Binding:
N/A (Digital PDF, not a physical book)
Paper Type
Paper Type:
N/A (Digital PDF, printable on user-specified paper)
Software Requirements
Reader Software:
Adobe PDF Reader (free)
Compression Software:
Winzip or equivalent (free online)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6 (Standard), Twin-Turbocharged V6 (Optional)
Engine Code Na:
6G72 (SOHC for base models, DOHC for SL models)
Engine Code Turbo:
6G72 (DOHC Twin-Turbocharged for VR-4 and R/T Twin Turbo models)
Performance
Displacement Na:
3.0 Liters (2972 cc)
Horsepower Na:
Approx. 195-222 hp (depending on DOHC/SOHC configuration)
Torque Na:
Approx. 205-219 lb-ft
Displacement Turbo:
3.0 Liters (2972 cc)
Horsepower Turbo:
Approx. 300 hp
Torque Turbo:
Approx. 307 lb-ft
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended for turbocharged models)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (on most models)
Optional
Optional Transmission:
4-Speed Automatic (available on base and SL models)
Features
AWD System:
All-Wheel Drive (AWD) with Active Transfer Case and Viscous Coupling (standard on VR-4, R/T Twin Turbo)
Transfer Case:
Electronic Control All-Wheel Drive System (ECU-controlled AWD)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.2 inches
Length:
Approx. 178.5 inches
Width:
Approx. 71.1 inches
Height:
Approx. 48.4 inches
Weights
Curb Weight:
Approx. 3,300 - 3,700 lbs (depending on model and options)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
N/A (Not extensively tested by NHTSA in the modern sense for this era, rely on manufacturer safety features)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on VR-4, optional on others
Four Wheel Steering:
All-Wheel Steering (AWS) standard on VR-4 model
Passive Features
Airbags:
Driver-side airbag standard
Seat Belts:
Three-point front seat belts
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system (e.g., Mitsubishi/Infinity or similar), often with cassette player and AM/FM radio
Climate Control:
Automatic climate control available on higher trims, manual controls on base models
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Multiplex Communication:
Early implementation of multiplex communication for some vehicle systems
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 - 5,000 miles or 6 months, refer to manual for specific engine
Timing Belt Replacement:
Recommended every 60,000 - 90,000 miles (critical for DOHC engines, consult manual for exact interval)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 (check manual for exact viscosity and specification)
Coolant Type:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 (check manual for specific viscosity)
Transmission Fluid Automatic:
Dexron II or equivalent (check manual for exact specification)
Known Issues
Common Issues Na Engine:
Oil leaks, sensor failures, ignition system components
Common Issues Turbo Engine:
Turbocharger wear, intercooler leaks, fuel injector issues, potential for head gasket issues if overheated
Common Issues Electronics:
Climate control issues, intermittent electrical gremlins, issues with active aero components (if equipped)
Common Issues Drivetrain:
Clutch wear (manual), AWD system maintenance, driveshaft U-joint wear
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge historically offered performance-oriented vehicles and sporty coupes
Model Evolution
Dodge Stealth Creation:
Developed in collaboration with Mitsubishi Motors as a rebadged version of the Mitsubishi 3000GT/GTO
Generations:
First and only generation of the Dodge Stealth (1991-1996)
Production
Production Period:
1990-1996 (for the model year 1991 to 1996)
Manufacturing Location:
Japan (by Mitsubishi Motors)
🏆 Awards & Recognition
Recognitions
Motor Trend Awards:
While not specifically awarded, its platform sibling the 3000GT was often praised for its technology and performance in contemporary reviews.
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