🏷️ Basic Information Identification Make: Ford Model: Festiva Year: 1991 Generation Generation Designation: First Generation (WD) Codes Chassis Code: WD 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics Value Proposition: Inexpensive way to keep the vehicle working properly, providing expert repair and service information Competitive Analysis Advantage: Comprehensive factory-level detail, digital download convenience, cost-effectiveness compared to physical manuals or dealership service Key Features Accessibility: Downloadable for immediate access, printable for convenience Navigation: Numbered table of contents for quick information retrieval 📋 Manual Details Coverage Areas Vehicle Variants Covered: All styles and configurations of the 1991 Ford Festiva Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but indicated as comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, repair, overhaul, timing, lubrication, cooling system Fuel System: Fuel delivery, injection system (EFI), fuel tank, lines, pump, injectors Ignition System: Ignition timing, spark plugs, coils, distributors, electronic ignition components Transmission Manual: Manual transmission disassembly, assembly, repair, clutch system Transmission Automatic: Automatic transmission (if applicable, though not explicitly stated, typical for the era) disassembly, assembly, repair, torque converter Drivetrain: Front-wheel drive system, axles, CV joints, differential Suspension: Front and rear suspension components, struts, springs, control arms, bushings, alignment Steering: Steering column, steering gear, power steering system (if equipped), tie rods Brakes: Brake system, front and rear disc/drum brakes, hydraulic system, master cylinder, calipers, wheel cylinders, parking brake Electrical System: Charging system (alternator, battery), starting system (starter), lighting system, fuses, relays, switches, wiring harnesses Body And Chassis: Body panels, doors, hood, trunk, interior trim, chassis components, rust repair HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, controls, refrigerant, blower motor Emission Control: Emission control systems, catalytic converter, EGR valve, PCV system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures for various systems, common problems and their solutions Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete disassembly and reassembly instructions for major vehicle components Electrical Diagnostics: Detailed wiring diagrams, troubleshooting for electrical faults, component testing Component Overhaul: Instructions for rebuilding engines, transmissions, and other major components Technical Depth Depth: Full factory service level, suitable for both DIY enthusiasts and professional mechanics Detail Level: Detailed substeps, notes, cautions, and warnings for critical information Illustrations: Hundreds of photos and illustrations, drawings, enlarged insets for detailed part identification 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac Print Quality Printability: All pages printable without restriction Binding Type Binding: Digital Download (printable into bound format) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link provided on checkout page Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: B3 (common for this generation) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.3 Liters (1342 cc) Performance Horsepower Typical: Approximately 68-73 hp (varies slightly by market and specific tuning) Torque Typical: Approximately 76-80 lb-ft (varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Mechanical Bore X Stroke: 71.0 mm x 83.6 mm (typical for B3 engine) Compression Ratio: 9.4:1 (typical for B3 engine) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (optional) Features Drivetrain: Front-Wheel Drive (FWD) Fluid Specification Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil (verify with specific vehicle data) Automatic Transmission Fluid: Dexron III (or equivalent, verify with specific vehicle data) 📐 Dimensions Exterior Length: Approx. 3,820 mm (150.4 in) Width: Approx. 1,600 mm (63.0 in) Height: Approx. 1,365 mm (53.7 in) Wheelbase: Approx. 2,310 mm (90.9 in) Weights Curb Weight: Approx. 840-880 kg (1850-1940 lbs) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Overall Rating: Not available or not tested to modern standards for this era Active Features Braking System: Front disc, Rear drum brakes Passive Features Seatbelts: Standard seatbelts Airbags: Driver airbag not standard in most markets for 1991, optional or absent 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades common. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard or widely available on most 1991 Festiva models. Connectivity Connectivity Features: None in the modern sense; basic vehicle operation features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (typical for the era, refer to manual for exact spec) Engine Coolant Flush: Every 24 months or 30,000 miles (typical) Spark Plug Replacement: Every 30,000-60,000 miles depending on spark plug type (refer to manual) Timing Belt Replacement: Crucial for the B3 engine; typically 60,000 miles or 4-5 years (refer to manual for exact interval and procedure) Fluid Specifications Engine Oil...
Approximately 68-73 hp (varies slightly by market and specific tuning)
Torque Typical:
Approximately 76-80 lb-ft (varies slightly by market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Mechanical
Bore X Stroke:
71.0 mm x 83.6 mm (typical for B3 engine)
Compression Ratio:
9.4:1 (typical for B3 engine)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (optional)
Features
Drivetrain:
Front-Wheel Drive (FWD)
Fluid Specification
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 Gear Oil (verify with specific vehicle data)
Automatic Transmission Fluid:
Dexron III (or equivalent, verify with specific vehicle data)
📐 Dimensions
Exterior
Length:
Approx. 3,820 mm (150.4 in)
Width:
Approx. 1,600 mm (63.0 in)
Height:
Approx. 1,365 mm (53.7 in)
Wheelbase:
Approx. 2,310 mm (90.9 in)
Weights
Curb Weight:
Approx. 840-880 kg (1850-1940 lbs) depending on trim and transmission
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not available or not tested to modern standards for this era
Active Features
Braking System:
Front disc, Rear drum brakes
Passive Features
Seatbelts:
Standard seatbelts
Airbags:
Driver airbag not standard in most markets for 1991, optional or absent
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with cassette player. Aftermarket upgrades common.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard or widely available on most 1991 Festiva models.
Connectivity
Connectivity Features:
None in the modern sense; basic vehicle operation features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (typical for the era, refer to manual for exact spec)
Engine Coolant Flush:
Every 24 months or 30,000 miles (typical)
Spark Plug Replacement:
Every 30,000-60,000 miles depending on spark plug type (refer to manual)
Timing Belt Replacement:
Crucial for the B3 engine; typically 60,000 miles or 4-5 years (refer to manual for exact interval and procedure)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (verify with manual)
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Timing Belt:
Critical component. Failure results in catastrophic engine damage. Regular replacement is paramount.
Rust:
As with many vehicles of this era, rust can be an issue, particularly in areas exposed to road salt. Check wheel wells, rocker panels, and undercarriage.
Electrical Gremlins:
Age-related issues with wiring insulation, grounds, and connectors can lead to intermittent electrical problems.
Clutch Wear:
Standard wear item on manual transmission vehicles.
📚 Vehicle History
Brand Heritage
Ford Global Strategy:
Ford Festiva was a rebadged Mazda 121 (DB platform) manufactured by Kia in South Korea for Ford, reflecting Ford's strategy of utilizing global platforms and contract manufacturing.
Model Evolution
First Generation Launch:
The first generation Festiva was introduced in 1986 in Japan and globally from 1986 onwards, with the 1991 model representing a mid-cycle refresh or continuing the initial design.