🏷️ Basic Information Identification Make: Mazda Model: Miata Generation: NA (First Generation) Codes Engine Codes: B6Z (1.6L DOHC) 👋 Introduction Market Position Positioning: The definitive guide for owners and mechanics of the iconic 1991 Mazda Miata (NA generation), offering factory-level repair and maintenance information. Competitive Analysis Comparison: Provides the same level of detail and accuracy as dealership-issued service manuals, crucial for maintaining the unique driving experience of the early Miata. Key Features Unique Selling Proposition: Offers detailed illustrations, numbered instructions, troubleshooting guidance, and comprehensive wiring diagrams, making complex repairs accessible to enthusiasts. Target Audience Audience: DIY enthusiasts, amateur mechanics, professional automotive technicians, and collectors of the first-generation Mazda Miata. 📋 Manual Details Coverage Areas Trim Levels Covered: All styles/trims for 1991 model year Geographic Coverage: Global (based on common specifications for the 1991 model) Page Count Total Pages: 600+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanical, engine control system, SFI system, lubrication system, cooling system (including radiator, water pump, thermostat), fuel system, ignition system, starting system, charging system. Transmission: Manual Transaxle System (including assembly, torque converter clutch, oil specifications), clutch unit, clutch system, clutch pedal, clutch master/release cylinders. Brakes: Brake system, brake actuator, brake booster, brake master cylinder, brake fluid, brake pedal, rear brake, parking brake system, parking brake cable, parking brake lever. Suspension And Steering: Front suspension, rear suspension, rear axle beam, rear suspension system, steering system, steering column, power steering, steering sensor. Wheels And Tires: Wheel and tire system, tire & wheel specifications, rear wheel alignment. Electrical: Wiring diagrams, wire harness repair, ignition system, starting system, charging system, lighting system, combination meter, instrument panel, power window control system, power door lock control system, power mirror control system. Body And Interior: Body repair, hood, roof headlining, roof drip side finish moulding, rear door, rear door glass weatherstrip, rear door window frame moulding, side mudguard, windshield glass, windshield wiper switch, windshield wiper motor, rear wiper motor, washer system, sunroof system. Safety And Restraint: Supplemental Restraint System (SRS), seat belt, seat belt warning system, curtain shield air bag assembly, passenger air bag assembly, side air bag sensor assembly, center air bag sensor assembly, seat position air bag sensor, yaw rate sensor. Emissions And Exhaust: Emission Control Systems, charcoal canister, knock sensor. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication. Diagnostics: Troubleshooting guides for various systems, electrical system diagnostics, component testing. Repair And Rebuild: Detailed step-by-step repair procedures for major components, engine disassembly/assembly, transmission overhaul, brake caliper rebuild, suspension component replacement. Installation: Procedures for installing new or replacement parts, alignment adjustments. Electrical Troubleshooting: Diagnosis and repair of electrical faults, including detailed wiring diagrams. Technical Depth Depth: Comprehensive (suitable for DIY enthusiasts and professional mechanics), covers everything from basic maintenance to complete engine and transmission rebuilds. Illustrations: Hundreds of photos and detailed illustrations, drawings, and enlarged inset views. Instruction Format: Numbered step-by-step instructions, detailed sub-steps, notes, cautions, and warnings. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, Mac, Linux Print Quality Printability: Fully printable, all pages are printable without restriction. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Completeness Assurance: 100% complete and intact, no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, DOHC (Dual Overhead Camshaft) Engine Code: B6Z Displacement: 1.6 Liters (1597 cc) Performance Horsepower: 118 hp @ 6500 rpm (approximate, depending on market and specific tune) Torque: 100 lb-ft @ 5000 rpm (approximate, depending on market and specific tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (SFI System) Fuel Type: Unleaded Gasoline Engine Mechanical Bore X Stroke: 78.0 mm x 83.6 mm Compression Ratio: 9.5:1 Valve Train: Dual Overhead Camshafts (DOHC), 16 valves Timing Mechanism: Timing Belt 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transaxle Optional Transmission Type: 4-Speed Automatic (less common for enthusiasts, but covered in comprehensive manuals) Features Clutch Type: Hydraulically Actuated Single Dry Plate Maintenance Manual Transmission Fluid Spec: API GL-4, SAE 75W-90 (check manual for exact fill volume and specific manufacturer recommendation) Automatic Transmission Fluid Spec: Dexron II or equivalent (check manual for exact fill volume) 📐 Dimensions Exterior Length: 3,955 mm (155.7 in) Width: 1,675 mm (65.9 in) Height: 1,235 mm (48.6 in) (soft top up) Wheelbase: 2,265 mm (89.2 in) Weights Curb Weight: Approx. 960 kg (2,116 lbs) (manual transmission) Weight Distribution: Near 50/50 front/rear (a key design feature) 🛡️ Safety Features Ratings Crash Test Results: Limited structural protection due to compact design; emphasis on driver agility. Consult official NHTSA or IIHS reports for specific year and trim data. Active Features Active Safety: ABS (Anti-lock Braking System) - available on some later 1991 models and optional trims. Passive Features Passive Safety: Driver's airbag,...
The definitive guide for owners and mechanics of the iconic 1991 Mazda Miata (NA generation), offering factory-level repair and maintenance information.
Competitive Analysis
Comparison:
Provides the same level of detail and accuracy as dealership-issued service manuals, crucial for maintaining the unique driving experience of the early Miata.
Key Features
Unique Selling Proposition:
Offers detailed illustrations, numbered instructions, troubleshooting guidance, and comprehensive wiring diagrams, making complex repairs accessible to enthusiasts.
Target Audience
Audience:
DIY enthusiasts, amateur mechanics, professional automotive technicians, and collectors of the first-generation Mazda Miata.
📋 Manual Details
Coverage Areas
Trim Levels Covered:
All styles/trims for 1991 model year
Geographic Coverage:
Global (based on common specifications for the 1991 model)
Page Count
Total Pages:
600+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine mechanical, engine control system, SFI system, lubrication system, cooling system (including radiator, water pump, thermostat), fuel system, ignition system, starting system, charging system.
Transmission:
Manual Transaxle System (including assembly, torque converter clutch, oil specifications), clutch unit, clutch system, clutch pedal, clutch master/release cylinders.
Wiring diagrams, wire harness repair, ignition system, starting system, charging system, lighting system, combination meter, instrument panel, power window control system, power door lock control system, power mirror control system.
Body And Interior:
Body repair, hood, roof headlining, roof drip side finish moulding, rear door, rear door glass weatherstrip, rear door window frame moulding, side mudguard, windshield glass, windshield wiper switch, windshield wiper motor, rear wiper motor, washer system, sunroof system.
Safety And Restraint:
Supplemental Restraint System (SRS), seat belt, seat belt warning system, curtain shield air bag assembly, passenger air bag assembly, side air bag sensor assembly, center air bag sensor assembly, seat position air bag sensor, yaw rate sensor.
Emissions And Exhaust:
Emission Control Systems, charcoal canister, knock sensor.
Troubleshooting guides for various systems, electrical system diagnostics, component testing.
Repair And Rebuild:
Detailed step-by-step repair procedures for major components, engine disassembly/assembly, transmission overhaul, brake caliper rebuild, suspension component replacement.
Installation:
Procedures for installing new or replacement parts, alignment adjustments.
Electrical Troubleshooting:
Diagnosis and repair of electrical faults, including detailed wiring diagrams.
Technical Depth
Depth:
Comprehensive (suitable for DIY enthusiasts and professional mechanics), covers everything from basic maintenance to complete engine and transmission rebuilds.
Illustrations:
Hundreds of photos and detailed illustrations, drawings, and enlarged inset views.
Instruction Format:
Numbered step-by-step instructions, detailed sub-steps, notes, cautions, and warnings.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Fully printable, all pages are printable without restriction.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness Assurance:
100% complete and intact, no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC (Dual Overhead Camshaft)
Engine Code:
B6Z
Displacement:
1.6 Liters (1597 cc)
Performance
Horsepower:
118 hp @ 6500 rpm (approximate, depending on market and specific tune)
Torque:
100 lb-ft @ 5000 rpm (approximate, depending on market and specific tune)
4-Speed Automatic (less common for enthusiasts, but covered in comprehensive manuals)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate
Maintenance
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (check manual for exact fill volume and specific manufacturer recommendation)
Automatic Transmission Fluid Spec:
Dexron II or equivalent (check manual for exact fill volume)
📐 Dimensions
Exterior
Length:
3,955 mm (155.7 in)
Width:
1,675 mm (65.9 in)
Height:
1,235 mm (48.6 in) (soft top up)
Wheelbase:
2,265 mm (89.2 in)
Weights
Curb Weight:
Approx. 960 kg (2,116 lbs) (manual transmission)
Weight Distribution:
Near 50/50 front/rear (a key design feature)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited structural protection due to compact design; emphasis on driver agility. Consult official NHTSA or IIHS reports for specific year and trim data.
Active Features
Active Safety:
ABS (Anti-lock Braking System) - available on some later 1991 models and optional trims.
Passive Features
Passive Safety:
Driver's airbag, seat belts, reinforced A-pillars, pop-up roll bar behind headrests (structural element integrated into chassis).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo cassette player, often with optional CD changer. Speaker configurations vary by trim.
Driver Assistance
Driver Aid Features:
Limited by 1991 standards. Primarily focused on the driving dynamics and mechanical feedback, not electronic aids.
Connectivity
Connectivity Options:
None (no Bluetooth, USB, or early infotainment systems).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), using premium synthetic or conventional oil meeting Mazda specifications.
Timing Belt Replacement:
Crucial interval: Every 60,000 miles or 5 years. Failure can lead to catastrophic engine damage (interference engine).
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on ambient temperature).
Coolant Spec:
Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Refer to manual for specific coolant type if updated.
Brake Fluid Spec:
DOT 3
Known Issues
Common Problems:
Rocker arm wear, oil seal leaks (crankshaft, camshaft), radiator leaks, alternator failures, fuel pump issues, and potential ECU (Engine Control Unit) failures over time. Rust on sills and wheel arches can be a concern in certain climates.
Suspension Wear:
Worn bushings, ball joints, and tie rod ends are common due to the car's age and sporty driving nature.
📚 Vehicle History
Brand Heritage
Mazda Legacy:
Mazda's revitalization of the affordable, lightweight, rear-wheel-drive sports car, inspired by classic British roadsters.
Model Evolution
Na Generation Intro:
Launched in 1989 (as a 1990 model year) and updated through 1997. The 1991 model year represents an early iteration of this highly successful platform.
Production
Production Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While not a specific 'Car of the Year' award for the 1991 model, the MX-5 Miata (NA) was widely lauded and received numerous accolades during its production run, including 'Import Car of the Year' from Motor Trend in 1990.
Ratings
Driving Dynamics Praise:
Consistently praised for its exceptional handling, steering feel, and balanced chassis, setting a benchmark for affordable sports cars.