🏷️ Basic Information Identification Make: Mercury Model: Capri Year: 1991 Codes Platform Code: SA9 Generation Generation Name: Fifth Generation 👋 Introduction Market Position Positioning: A comprehensive factory service manual designed for technicians, mechanics, and DIY enthusiasts aiming to repair, maintain, and understand the 1991 Mercury Capri. Competitive Analysis Analogy: Provides factory-level data comparable to original manufacturer documentation, offering detailed insights beyond generic repair guides. Key Features Features: Instant download access, low price point, high-quality printable pages, detailed technical data, circuit diagrams, and equipment information. 📋 Manual Details Coverage Areas Scope: Comprehensive factory service and repair Page Count Estimated Pages: Hundreds to thousands (printable) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle Chassis & Suspension: Suspension, Steering, Brake System, Chassis/Body Electrical & HVAC: Wiring Diagram, Electrical System, Engine Control System, Heater/Air Conditioner Fuel & Emissions: Fuel Injection, Fuel System, Emission System General & Maintenance: General Maintenance, Troubleshooting, Periodic Lubrication Interior & Restraints: Interior, Restraint System Procedures Included Repair Procedures: Engine overhaul, transmission rebuild, brake component replacement, suspension linkage repair, electrical component diagnosis and repair, HVAC system servicing. Maintenance Procedures: Oil changes, filter replacements, fluid level checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement, lubrication points. Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic codes, circuit analysis using wiring diagrams, performance analysis for engine and transmission. Technical Depth Depth: Complete factory-level repair information, including detailed diagrams, specifications, and diagnostic procedures for all major vehicle systems. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Print Quality Quality: Great Quality (printable) Binding Type Type: Digital (PDF) Paper Type Type: Not Applicable (Digital) Requirements Software: Adobe PDF Reader, WinZip (for larger manuals) ⚙️ Engine Specifications Primary Engine Engine Code: 88C (typically associated with the 1.6L DOHC) Engine Type: Inline 4-Cylinder, DOHC (Dual Overhead Camshaft) Displacement: 1598 cc (97.5 cu. in.) Performance Horsepower: 108 hp @ 6000 rpm (for 1.6L DOHC) Torque: 100 lb-ft @ 4500 rpm (for 1.6L DOHC) Fuel System Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Propylene Glycol based antifreeze (refer to manual for specific type and mixture ratio) Lubrication Oil Type: API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for specific recommendations based on climate) Oil Capacity: Approximately 3.5-4.0 quarts (3.3-3.8 liters) with filter change (refer to manual for exact capacity) 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: 4-Speed Automatic Transaxle Features Fluid Type Manual: API GL-4 Gear Oil (refer to manual for specific viscosity) Fluid Type Automatic: Mercon or equivalent automatic transmission fluid (ATF) (refer to manual for specific type) Fluid Capacity Manual: Approximately 2.0-2.5 liters (refer to manual for exact capacity) Fluid Capacity Automatic: Approximately 6.5-7.5 liters (refer to manual for exact capacity) 📐 Dimensions Exterior Body Style: 2-Door Convertible Wheelbase: Approx. 93.2 inches (2367 mm) Length: Approx. 159.6 inches (4054 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 51.8 inches (1316 mm) Weights Curb Weight: Approx. 2500-2600 lbs (1134-1179 kg) depending on equipment Gross Vehicle Weight Rating: Refer to vehicle data plate (typically around 3500 lbs) 🛡️ Safety Features Ratings Crash Test Results: Limited data available for this specific model and year from official government sources; consult individual safety reports if available. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (ABS typically optional or not available on base models) Steering: Power-assisted rack and pinion steering Passive Features Airbags: Driver-side airbag (standard on 1991 models) Seat Belts: Front 3-point automatic retracting seat belts with shoulder belt height adjustment Restraint System: Manual convertible top with reinforced A-pillars and integrated roll bar behind seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Optional feature on some models. Connectivity Not Applicable: No integrated Bluetooth, USB, or advanced connectivity features typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 to 5,000 miles or 3 to 6 months, whichever comes first (refer to manual for precise recommendation). Transmission Fluid Change Interval: Manual: Every 30,000-60,000 miles; Automatic: Every 24,000-48,000 miles (refer to manual for specific intervals and conditions). Coolant Flush Interval: Every 2 years or 30,000 miles (refer to manual for specific coolant type and interval). Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for specific recommendation) Power Steering Fluid Type: Refer to manual for specific type, likely ATF or dedicated power steering fluid. Windshield Washer Fluid: Water/Washer Fluid Mixture Known Issues Common Wear Items: Spark plugs, ignition coils, clutch assembly (manual), brake pads/rotors, suspension bushings, convertible top mechanism, electrical connectors. Engine Specific Concerns: Potential for oil leaks from seals and gaskets, timing belt replacement interval critical (if applicable...
A comprehensive factory service manual designed for technicians, mechanics, and DIY enthusiasts aiming to repair, maintain, and understand the 1991 Mercury Capri.
Competitive Analysis
Analogy:
Provides factory-level data comparable to original manufacturer documentation, offering detailed insights beyond generic repair guides.
Key Features
Features:
Instant download access, low price point, high-quality printable pages, detailed technical data, circuit diagrams, and equipment information.
Potential for oil leaks from seals and gaskets, timing belt replacement interval critical (if applicable to engine variant).
Electrical Concerns:
Corrosion in electrical connectors, intermittent functionality of switches and sensors, degradation of wiring insulation over time.
📚 Vehicle History
Brand Heritage
Brand Origin:
Mercury was an automotive brand established by Ford Motor Company in 1938.
Model Evolution
Capri Evolution:
The 1991 Capri represented the fifth generation of the Capri, which was largely a rebadged Australian Ford Capri. It was positioned as a sporty, affordable convertible.
Production
Manufacturing Location:
South Korea (produced by Kia for Ford Australia, then rebadged for North America)
Production Years:
1990-1994 (for the fifth generation)
🏆 Awards & Recognition
Recognitions
Market Perception:
Recognized as an affordable entry-level sporty convertible, offering a stylish alternative to other compact coupes of its era.