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1991 Mitsubishi Stealth Body Workshop Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Stealth Year: 1991 Product Name: 1991 Mitsubishi Stealth Body Workshop Repair Manual Codes Chassis Code: Z16A Vin Designator: 8 👋 Introduction Market Position Vehicle Segment: Sports Car / Grand Tourer Unique Selling Proposition: Stylized design, advanced technology for its era, performance-oriented platform. Competitive Analysis Key Competitors: Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette Key Features Design Inspiration: Inspired by Italian exotic car design, particularly the Ferrari Testarossa. Collaboration with Mitsubishi's design studio and Chrysler's advanced Product Development and Design Office. Aerodynamics: Sleek profile, concealed headlights, integrated spoilers contributing to low drag coefficient. Handling Technology: Available All-Wheel Drive (AWD) and All-Wheel Steering (AWS) systems (on specific trims). 📋 Manual Details Coverage Areas Primary Coverage: Bodywork and Structure Secondary Coverage: Chassis, Suspension, Exterior Components Page Count Estimated Pages: Refer to manual for exact count (typically 300-600 for comprehensive body manuals) Manual Type Type: Workshop Repair Manual Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Structural Components: Frame rails, unibody structure, firewall, floor pan, roof panel, pillar reinforcements Exterior Panels: Fenders, hood, trunk lid, doors, quarter panels, rocker panels, bumpers, spoilers Glass And Seals: Windshield, rear glass, side glass, weatherstripping, seals Lighting And Lenses: Headlights, taillights, turn signals, fog lights, lens replacement and adjustment Chassis And Suspension Mounting Points: Subframe mounting, suspension component attachment points, steering rack mounting Paint And Trim: Body trim removal/installation, panel alignment Procedures Included Body Repair: Panel replacement, dent repair, structural straightening, welding procedures, seam sealing Alignment And Adjustment: Door, hood, trunk alignment, panel gap specifications Component Replacement: Glass replacement, bumper cover replacement, trim piece replacement Corrosion Prevention: Rust repair techniques, undercoating application Fastener Information: Bolt torque specifications for body components, fastener types and sizes Technical Depth Depth: Comprehensive repair procedures for body-related issues, including structural repairs and panel replacement. Diagnostics: Troubleshooting body-related issues such as water leaks, wind noise, and panel fitment problems. Special Tools: Identification of specialized tools required for body repair and alignment. 📊 Manual Specifications File Format Digital Format: N/A (Printed) Print Quality Print Type: Professional Litho Print Image Resolution: High-resolution diagrams and illustrations suitable for detailed viewing. Binding Type Binding: Perfect Bound or Spiral Bound (depending on publisher) Paper Type Paper Quality: Durable, semi-gloss paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (DOHC V6, naturally aspirated) / 6G74 (DOHC V6, Twin-Turbocharged) Displacement: 3.0L (2972cc) / 3.5L (3497cc) Configuration: V6 (60-degree bank angle) Valvetrain: DOHC (Dual Overhead Camshafts), 24 Valves Performance Horsepower Naturally Aspirated: Approximately 222-225 hp @ 6000 rpm Horsepower Twin Turbo: Approximately 300 hp @ 6000 rpm Torque Naturally Aspirated: Approximately 200-205 lb-ft @ 4500 rpm Torque Twin Turbo: Approximately 315-318 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Forced Induction: Twin Turbochargers (on Twin Turbo models) with intercoolers 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission (with electronic control) Features AWD Integration: All-Wheel Drive (AWD) system, especially on Twin Turbo models, with viscous coupling center differential. Clutch Type: Hydraulically actuated single dry plate clutch (manual transmission) 📐 Dimensions Exterior Length: Approximately 183.7 inches (4666 mm) Width: Approximately 74.2 inches (1885 mm) Height: Approximately 44.4 inches (1128 mm) Wheelbase: Approximately 101.2 inches (2570 mm) Ground Clearance: Approximately 5.0 inches (127 mm) Weights Curb Weight Naturally Aspirated: Approximately 3,527 lbs (1600 kg) Curb Weight Twin Turbo: Approximately 3,814 lbs (1730 kg) 🛡️ Safety Features Ratings Crash Test Performance: Limited data available from official sources for this era. Vehicles of this type often focused on active safety. Active Features ABS: Anti-lock Braking System (ABS) available, standard on Twin Turbo models. Aws: All-Wheel Steering (AWS) available on select models for improved maneuverability. Traction Control: Traction Control System (TCS) available on some Twin Turbo models. Passive Features Airbags: Driver's side airbag standard, passenger airbag optional or standard depending on market/trim. Seat Belts: Three-point seat belts with pretensioners. Body Structure: Reinforced passenger cage, crumple zones designed for impact absorption. 💡 Technology Features Infotainment Audio System: Factory premium audio system with cassette player, potentially CD player on higher trims. Speaker configuration typically 6-8 speakers. Climate Control: Manual or automatic climate control systems, often with digital displays on higher trims. Driver Assistance Cruise Control: Standard electronic cruise control. Power Features: Power windows, power mirrors, power door locks, power adjustable seats (on some trims). Connectivity Original Connectivity: Limited to factory audio system and basic vehicle diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (recommend checking manual for exact specification). Timing Belt Replacement: Crucial for DOHC V6 engines. Recommended every 60,000 miles or 5 years. Failure can cause catastrophic engine damage. Spark Plug Replacement: Refer to manual, typically around 30,000-60,000 miles depending on plug type....
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1991 Mitsubishi Stealth Body Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Stealth
Year:
1991
Product Name:
1991 Mitsubishi Stealth Body Workshop Repair Manual
Codes
Chassis Code:
Z16A
Vin Designator:
8
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Unique Selling Proposition:
Stylized design, advanced technology for its era, performance-oriented platform.
Competitive Analysis
Key Competitors:
Toyota Supra, Nissan 300ZX, Mazda RX-7, Chevrolet Corvette
Key Features
Design Inspiration:
Inspired by Italian exotic car design, particularly the Ferrari Testarossa. Collaboration with Mitsubishi's design studio and Chrysler's advanced Product Development and Design Office.
Aerodynamics:
Sleek profile, concealed headlights, integrated spoilers contributing to low drag coefficient.
Handling Technology:
Available All-Wheel Drive (AWD) and All-Wheel Steering (AWS) systems (on specific trims).
📋 Manual Details
Coverage Areas
Primary Coverage:
Bodywork and Structure
Secondary Coverage:
Chassis, Suspension, Exterior Components
Page Count
Estimated Pages:
Refer to manual for exact count (typically 300-600 for comprehensive body manuals)
Manual Type
Type:
Workshop Repair Manual
Language
Language:
English
Format
Format:
Printed Book
📖 Manual Coverage
Systems Covered
Structural Components:
Frame rails, unibody structure, firewall, floor pan, roof panel, pillar reinforcements
Exterior Panels:
Fenders, hood, trunk lid, doors, quarter panels, rocker panels, bumpers, spoilers
Glass And Seals:
Windshield, rear glass, side glass, weatherstripping, seals
Lighting And Lenses:
Headlights, taillights, turn signals, fog lights, lens replacement and adjustment
Chassis And Suspension Mounting Points:
Subframe mounting, suspension component attachment points, steering rack mounting
Paint And Trim:
Body trim removal/installation, panel alignment
Procedures Included
Body Repair:
Panel replacement, dent repair, structural straightening, welding procedures, seam sealing
Alignment And Adjustment:
Door, hood, trunk alignment, panel gap specifications
Component Replacement:
Glass replacement, bumper cover replacement, trim piece replacement
Corrosion Prevention:
Rust repair techniques, undercoating application
Fastener Information:
Bolt torque specifications for body components, fastener types and sizes
Technical Depth
Depth:
Comprehensive repair procedures for body-related issues, including structural repairs and panel replacement.
Diagnostics:
Troubleshooting body-related issues such as water leaks, wind noise, and panel fitment problems.
Special Tools:
Identification of specialized tools required for body repair and alignment.
📊 Manual Specifications
File Format
Digital Format:
N/A (Printed)
Print Quality
Print Type:
Professional Litho Print
Image Resolution:
High-resolution diagrams and illustrations suitable for detailed viewing.
Binding Type
Binding:
Perfect Bound or Spiral Bound (depending on publisher)
Paper Type
Paper Quality:
Durable, semi-gloss paper stock suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (DOHC V6, naturally aspirated) / 6G74 (DOHC V6, Twin-Turbocharged)
Displacement:
3.0L (2972cc) / 3.5L (3497cc)
Configuration:
V6 (60-degree bank angle)
Valvetrain:
DOHC (Dual Overhead Camshafts), 24 Valves
Performance
Horsepower Naturally Aspirated:
Approximately 222-225 hp @ 6000 rpm
Horsepower Twin Turbo:
Approximately 300 hp @ 6000 rpm
Torque Naturally Aspirated:
Approximately 200-205 lb-ft @ 4500 rpm
Torque Twin Turbo:
Approximately 315-318 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Forced Induction:
Twin Turbochargers (on Twin Turbo models) with intercoolers
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (with electronic control)
Features
AWD Integration:
All-Wheel Drive (AWD) system, especially on Twin Turbo models, with viscous coupling center differential.
Clutch Type:
Hydraulically actuated single dry plate clutch (manual transmission)
📐 Dimensions
Exterior
Length:
Approximately 183.7 inches (4666 mm)
Width:
Approximately 74.2 inches (1885 mm)
Height:
Approximately 44.4 inches (1128 mm)
Wheelbase:
Approximately 101.2 inches (2570 mm)
Ground Clearance:
Approximately 5.0 inches (127 mm)
Weights
Curb Weight Naturally Aspirated:
Approximately 3,527 lbs (1600 kg)
Curb Weight Twin Turbo:
Approximately 3,814 lbs (1730 kg)
🛡️ Safety Features
Ratings
Crash Test Performance:
Limited data available from official sources for this era. Vehicles of this type often focused on active safety.
Active Features
ABS:
Anti-lock Braking System (ABS) available, standard on Twin Turbo models.
Aws:
All-Wheel Steering (AWS) available on select models for improved maneuverability.
Traction Control:
Traction Control System (TCS) available on some Twin Turbo models.
Passive Features
Airbags:
Driver's side airbag standard, passenger airbag optional or standard depending on market/trim.
Seat Belts:
Three-point seat belts with pretensioners.
Body Structure:
Reinforced passenger cage, crumple zones designed for impact absorption.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with cassette player, potentially CD player on higher trims. Speaker configuration typically 6-8 speakers.
Climate Control:
Manual or automatic climate control systems, often with digital displays on higher trims.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Power Features:
Power windows, power mirrors, power door locks, power adjustable seats (on some trims).
Connectivity
Original Connectivity:
Limited to factory audio system and basic vehicle diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (recommend checking manual for exact specification).
Timing Belt Replacement:
Crucial for DOHC V6 engines. Recommended every 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Refer to manual, typically around 30,000-60,000 miles depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 recommended (consult manual for specific viscosity based on climate).
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent ethylene glycol based coolant (typically blue or green).
Transmission Fluid Automatic:
Dia Queen ATF-SP II M or equivalent Dexron-II/III compatible fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 75W-85 Gear Oil.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Timing Belt Tensioner:
Failure of the timing belt tensioner can lead to belt jump or breakage.
Active Aero System:
Issues with the pop-up headlights or active front spoiler mechanisms due to age and electrical/vacuum issues.
Aws Actuator:
Failure of the All-Wheel Steering actuator or control module can lead to steering system issues.
Electronics:
Aging electronic components, particularly in climate control and early ABS systems.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Mitsubishi Motors Corporation, Japan.
Model Evolution
Development Collaboration:
Developed in collaboration with Chrysler Corporation, sold in North America as the Dodge Stealth.
Generation:
First generation (1991-1996)
Trim Levels:
Base, R/T, R/T Twin Turbo, R/T Twin Turbo AWD.
Production
Production Years:
1990-1996 (for model year 1991 onwards)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Design Awards:
Often lauded for its distinctive, exotic styling, though specific design awards for the 1991 model year are less documented than its overall design impact.
Ratings
Performance Reviews:
Praised for its performance, particularly the Twin Turbo AWD models, often compared favorably to contemporary European sports cars.
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