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1992-1995 Colt Lancer Service Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Model Generation: Sixth Generation (CC) Model Variants: GL, GS, GSR, GT, SE, Wagon variants Codes Chassis Codes: CC3A, CC4A 👋 Introduction Market Position Segment: Compact/Small Family Car Target Audience: Budget-conscious buyers, enthusiasts seeking reliable and sporty compact cars. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Protege. Key Features Handling: Renowned for its agile handling and sporty driving dynamics, especially in GSR trims. Reliability: Generally good reliability, supported by a robust powertrain and chassis. Versatility: Available in sedan and wagon body styles, offering practicality for various needs. Performance Variants: The GSR models, often featuring turbocharged engines and advanced AWD, were popular for performance enthusiasts. 📋 Manual Details Coverage Manual Type: Factory Service Manual / Repair Manual Language: English Format: Digital (PDF) Pages Page Count: Approximately 1500-2000+ pages (estimated for comprehensive coverage) 📖 Manual Coverage Systems Engine: Detailed diagnosis, repair, overhaul, and specifications for all gasoline engines offered. Fuel System: Fuel injection system (MPI), fuel pump, injectors, pressure regulator, emissions control. Cooling System: Radiator, water pump, thermostat, hoses, fan operation, coolant specifications. Exhaust System: Catalytic converter, muffler, pipes, emissions related components. Transmission Manual: Clutch system, gearbox overhaul, gear selection mechanisms, shift linkage. Transmission Automatic: Hydraulic control, valve body, torque converter, transmission fluid, electronic control unit (ECU) integration. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive axles, differentials. Suspension: Front McPherson struts, rear multi-link or independent suspension, shock absorbers, springs, control arms, alignment specifications. Steering: Power steering system (hydraulic), steering rack, column, tie rods, alignment. Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system, master cylinder, brake booster, ABS system (if equipped), bleeding procedures. Electrical System: Charging system (alternator), starting system (starter motor), battery, wiring diagrams, fuses, relays. Lighting System: Headlights, taillights, interior lighting, bulb specifications. HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant, control panel operation. Body And Chassis: Body panel removal and installation, structural components, chassis repair, corrosion protection. Interior: Seat removal, dashboard disassembly, trim panels, airbag system precautions. Procedures Scheduled Maintenance: Detailed service intervals for oil changes, filter replacements, fluid checks, spark plugs, belts, and more. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, repair, and reassembly. Diagnostics: Information on diagnostic trouble codes (DTCs), scan tool usage, and sensor testing. Technical Depth Engine Rebuild: Complete engine rebuild procedures, including torque specifications, clearances, and part identification. Transmission Rebuild: Detailed steps for automatic and manual transmission overhaul and repair. Electrical Diagrams: Comprehensive, high-resolution wiring diagrams for all vehicle systems. Specification Tables: Extensive tables of technical specifications, tolerances, fluid capacities, and torque values. 📊 Manual Specifications Quality Print Quality: High-resolution digital scans ensuring clarity of text and diagrams. Searchable Text: Fully searchable PDF content for quick information retrieval. Binding Binding Type: N/A (Digital PDF) Paper Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes: 4G92, 4G93 (DOHC), 4G93T (Turbocharged DOHC) Displacement 4G92 Mivec: 1.6L (1590cc) DOHC Inline-4 (MIVEC variable valve timing) 4G93 DOHc: 1.8L (1830cc) DOHC Inline-4 4G93T Turbo: 1.8L (1830cc) DOHC Turbocharged Inline-4 Performance 4G92 Horsepower: Approx. 115-130 PS (depending on market and MIVEC implementation) Torque: Approx. 137-148 Nm Performance 4G93 Horsepower: Approx. 120-135 PS Torque: Approx. 160-170 Nm Performance 4G93T Horsepower: Approx. 170-190 PS (depending on boost levels and intercooling) Torque: Approx. 245-270 Nm Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type Required: Unleaded gasoline (Octane rating specified by region, typically 87-91 AKI) Ignition System Type: Distributorless Ignition System (DIS) or Distributor-based ignition (earlier models/trims) 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features All Wheel Drive: Optional viscous coupling full-time 4WD system, particularly in GSR variants. Fluid Specification Automatic Type: Mitsubishi DiaQueen J3 or equivalent ATF SP-II/III Fluid Capacity Automatic Capacity: Approximately 6.0 - 6.5 liters (dry fill) Fluid Specification Manual Type: GL-4 Gear Oil (SAE 75W-90 or 80W-90) Fluid Capacity Manual Capacity: Approximately 1.8 - 2.2 liters 📐 Dimensions Exterior Sedan Length: Approx. 4320 mm (170.1 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1395 mm (54.9 in) Exterior Wagon Length: Approx. 4355 mm (171.5 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1450 mm (57.1 in) Wheelbase Wheelbase: Approx. 2500 mm (98.4 in) Weights Curb Weight: Approx. 1050-1350 kg (depending on trim and drivetrain) Gross Vehicle Weight: Varies by model, refer to vehicle VIN plate. Wheels Tires Wheel Bolt Pattern: 4x114.3 mm Standard Tire Sizes: 185/65R14, 195/60R15 (depending on trim) 🛡️ Safety Features Ratings NHTSA Overall: Refer to specific market and crash test reports for the era; often mixed ratings. IIHS Results: Refer to specific market and crash test reports for the era. Active Features ABS: Available on higher trims and as an option. Passive Features Airbags: Driver's side airbag standard on most models, passenger airbag optional/standard...
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1992-1995 Colt Lancer Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt Lancer
Model Generation:
Sixth Generation (CC)
Model Variants:
GL, GS, GSR, GT, SE, Wagon variants
Codes
Chassis Codes:
CC3A, CC4A
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Target Audience:
Budget-conscious buyers, enthusiasts seeking reliable and sporty compact cars.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda 323/Protege.
Key Features
Handling:
Renowned for its agile handling and sporty driving dynamics, especially in GSR trims.
Reliability:
Generally good reliability, supported by a robust powertrain and chassis.
Versatility:
Available in sedan and wagon body styles, offering practicality for various needs.
Performance Variants:
The GSR models, often featuring turbocharged engines and advanced AWD, were popular for performance enthusiasts.
📋 Manual Details
Coverage
Manual Type:
Factory Service Manual / Repair Manual
Language:
English
Format:
Digital (PDF)
Pages
Page Count:
Approximately 1500-2000+ pages (estimated for comprehensive coverage)
📖 Manual Coverage
Systems
Engine:
Detailed diagnosis, repair, overhaul, and specifications for all gasoline engines offered.
Fuel System:
Fuel injection system (MPI), fuel pump, injectors, pressure regulator, emissions control.
Cooling System:
Radiator, water pump, thermostat, hoses, fan operation, coolant specifications.
Exhaust System:
Catalytic converter, muffler, pipes, emissions related components.
Transmission Manual:
Clutch system, gearbox overhaul, gear selection mechanisms, shift linkage.
Transmission Automatic:
Hydraulic control, valve body, torque converter, transmission fluid, electronic control unit (ECU) integration.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, drive axles, differentials.
Suspension:
Front McPherson struts, rear multi-link or independent suspension, shock absorbers, springs, control arms, alignment specifications.
Steering:
Power steering system (hydraulic), steering rack, column, tie rods, alignment.
Brakes:
Front disc brakes, rear drum or disc brakes, hydraulic system, master cylinder, brake booster, ABS system (if equipped), bleeding procedures.
Electrical System:
Charging system (alternator), starting system (starter motor), battery, wiring diagrams, fuses, relays.
Lighting System:
Headlights, taillights, interior lighting, bulb specifications.
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant, control panel operation.
Body And Chassis:
Body panel removal and installation, structural components, chassis repair, corrosion protection.
Interior:
Seat removal, dashboard disassembly, trim panels, airbag system precautions.
Procedures
Scheduled Maintenance:
Detailed service intervals for oil changes, filter replacements, fluid checks, spark plugs, belts, and more.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair And Overhaul:
Step-by-step instructions for component removal, disassembly, repair, and reassembly.
Diagnostics:
Information on diagnostic trouble codes (DTCs), scan tool usage, and sensor testing.
Technical Depth
Engine Rebuild:
Complete engine rebuild procedures, including torque specifications, clearances, and part identification.
Transmission Rebuild:
Detailed steps for automatic and manual transmission overhaul and repair.
Electrical Diagrams:
Comprehensive, high-resolution wiring diagrams for all vehicle systems.
Specification Tables:
Extensive tables of technical specifications, tolerances, fluid capacities, and torque values.
📊 Manual Specifications
Quality
Print Quality:
High-resolution digital scans ensuring clarity of text and diagrams.
Searchable Text:
Fully searchable PDF content for quick information retrieval.
Binding
Binding Type:
N/A (Digital PDF)
Paper
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G92, 4G93 (DOHC), 4G93T (Turbocharged DOHC)
Displacement
4G92 Mivec:
1.6L (1590cc) DOHC Inline-4 (MIVEC variable valve timing)
4G93 DOHc:
1.8L (1830cc) DOHC Inline-4
4G93T Turbo:
1.8L (1830cc) DOHC Turbocharged Inline-4
Performance 4G92
Horsepower:
Approx. 115-130 PS (depending on market and MIVEC implementation)
Torque:
Approx. 137-148 Nm
Performance 4G93
Horsepower:
Approx. 120-135 PS
Torque:
Approx. 160-170 Nm
Performance 4G93T
Horsepower:
Approx. 170-190 PS (depending on boost levels and intercooling)
Torque:
Approx. 245-270 Nm
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI)
Fuel Type
Required:
Unleaded gasoline (Octane rating specified by region, typically 87-91 AKI)
Ignition System
Type:
Distributorless Ignition System (DIS) or Distributor-based ignition (earlier models/trims)
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission
Features
All Wheel Drive:
Optional viscous coupling full-time 4WD system, particularly in GSR variants.
Fluid Specification Automatic
Type:
Mitsubishi DiaQueen J3 or equivalent ATF SP-II/III
Fluid Capacity Automatic
Capacity:
Approximately 6.0 - 6.5 liters (dry fill)
Fluid Specification Manual
Type:
GL-4 Gear Oil (SAE 75W-90 or 80W-90)
Fluid Capacity Manual
Capacity:
Approximately 1.8 - 2.2 liters
📐 Dimensions
Exterior Sedan
Length:
Approx. 4320 mm (170.1 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1395 mm (54.9 in)
Exterior Wagon
Length:
Approx. 4355 mm (171.5 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1450 mm (57.1 in)
Wheelbase
Wheelbase:
Approx. 2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1050-1350 kg (depending on trim and drivetrain)
Gross Vehicle Weight:
Varies by model, refer to vehicle VIN plate.
Wheels Tires
Wheel Bolt Pattern:
4x114.3 mm
Standard Tire Sizes:
185/65R14, 195/60R15 (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Overall:
Refer to specific market and crash test reports for the era; often mixed ratings.
IIHS Results:
Refer to specific market and crash test reports for the era.
Active Features
ABS:
Available on higher trims and as an option.
Passive Features
Airbags:
Driver's side airbag standard on most models, passenger airbag optional/standard on later models.
Seat Belts:
Front 3-point inertia-reel seat belts, rear lap and shoulder belts.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo cassette player, optional CD player on higher trims.
Controls:
Manual HVAC controls, basic dashboard instrumentation.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
OBD Ii:
On-Board Diagnostics II (OBD-II) compliance began in the mid-90s, this model may use earlier OBD-I or transitional systems. Manual will detail diagnostic procedures.
🔧 Maintenance
Service Intervals Oil
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Service Intervals Filters
Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Service Intervals Fluids
Coolant Replacement:
Every 30,000 miles (48,000 km) or 2 years, using long-life coolant.
Service Intervals Spark Plugs
Replacement:
Every 60,000 miles (96,000 km) for platinum-tipped plugs, refer to manual for specific types.
Service Intervals Belts
Timing Belt Replacement:
Critical! Every 60,000 miles (96,000 km) or 5 years for interference engines (4G93T). Refer to manual for non-interference engines.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (check owner's manual for temperature recommendations).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF (Automatic Transmission Fluid), check manual for specific type.
Known Issues
Ignition Coils:
Premature failure of ignition coils can occur, leading to misfires.
Timing Belt:
Failure to adhere to timing belt replacement intervals on interference engines can cause catastrophic engine damage.
Rust:
Rust can be an issue on wheel arches, rocker panels, and strut towers in corrosive climates.
Cooling System:
Leaks from hoses, radiator, or water pump can lead to overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors
Model Evolution
Predecessor:
Mitsubishi Lancer (Fifth Generation, CB/CC)
Successor:
Mitsubishi Lancer (Seventh Generation, CS)
Production
Production Years:
1992-1995
Manufacturing Locations:
Primarily Japan (Mizushima Plant), with some assembly in other global locations.
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for its value, sporty handling, and affordable performance, especially in GSR variants.
Ratings
Consumer Reports Early Reviews:
Generally positive for reliability and performance relative to its price class.
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