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1992-1996 Mitsubishi 3000GT Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Generation: First Generation (Z16A) Vehicle Years Covered: 1992, 1993, 1994, 1995, 1996 Codes Chassis Code: Z16A 👋 Introduction Market Position Class: Front-engine, All-wheel-drive Sports Grand Tourer Positioning: Direct competitor to the Nissan 300ZX, Toyota Supra, and Mazda RX-7 of the era, offering a blend of performance, luxury, and advanced technology. Competitive Analysis Competitors: Nissan 300ZX (Z32), Toyota Supra (MKIV), Mazda RX-7 (FD3S) Key Features Notable Features: Available Twin-Turbocharged V6, Active Aerodynamics (front air dam, rear wing), Active Four-Wheel Steering (AWS), Electronically Controlled Suspension (ECS) Design Philosophy: Designed as a technologically advanced and high-performance GT car with a focus on driver engagement and comfort. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive Professional Technical Service and Repair Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Systems: 6G72 SOHC and DOHC V6, Twin Turbocharged variants, Fuel Injection, Ignition, Cooling, Lubrication, Exhaust, Emissions Control Transmission Systems: Manual (F5M33, Getrag V12), Automatic (V4A51), Clutch, Drivetrain, AWD System (Active), Transfer Case Brake Systems: Hydraulic System, ABS, Front and Rear Brakes (Vented Discs), Parking Brake Suspension Steering: MacPherson Struts (Front), Multi-Link (Rear), Active Four-Wheel Steering (AWS), Power Steering System, Wheel Alignment Electrical Systems: Battery, Charging System, Starting System, Lighting, Instrumentation, Body Control Modules, HVAC Controls, Power Accessories, Audio System Body Chassis: Body Construction, Doors, Hood, Trunk, Windows, Body Panels, Interior Trim, Seating, HVAC, SRS (Supplemental Restraint System) Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Service, Belt Inspection and Replacement Troubleshooting Diagnostics: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing Procedures Repair Procedures: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension and Steering Component Replacement, Electrical Component Repair, Body Panel Repair Installation Replacement: Component Removal and Installation (e.g., engine, transmission, alternators, starters, AC components) Technical Depth Depth: Factory-level diagnostics, repair, and overhaul procedures for all major vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Resolution: High-resolution scans ensuring clarity of diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Configuration: 3.0L (2972cc) SOHC and DOHC V6 Aspiration: Naturally Aspirated and Twin-Turbocharged Horsepower Na: 222 hp @ 6000 rpm Torque Na: 205 lb-ft @ 4500 rpm Horsepower Tt: 300 hp @ 6000 rpm Torque Tt: 307 lb-ft @ 3500 rpm Fuel System Induction: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (91 octane recommended for TT) Performance 0 60 Mph Tt: Approx. 5.0-5.5 seconds 🔧 Transmission Standard Transmission Type Na: 5-speed Manual (F5M33) Transmission Type Tt: 6-speed Manual (Getrag V12) Optional Transmission Type: 4-speed Automatic (V4A51) with electronically controlled torque converter clutch Features Drivetrain: All-Wheel Drive (AWD) standard on Twin-Turbo, optional on some N/A models (check specific VIN) AWD System: Full-time AWD with viscous coupling center differential and optional electronic torque split (on later models) 📐 Dimensions Exterior Length: 178.7 inches (4539 mm) Width: 71.0 inches (1803 mm) Height: 46.0 inches (1168 mm) Wheelbase: 97.2 inches (2469 mm) Weights Curb Weight Na: Approx. 3500-3700 lbs (1588-1678 kg) Curb Weight Tt: Approx. 3700-3900 lbs (1678-1769 kg) Gross Vehicle Weight Rating: Approx. 4700-4900 lbs (2132-2223 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Not rated for this model year NHTSA Frontal Impact Passenger: Not rated for this model year Active Features ABS: Standard (Anti-lock Braking System) Aws: Optional (Active Four-Wheel Steering) Passive Features Airbags: Driver and Passenger Airbags (SRS - Supplemental Restraint System) standard from 1994 onwards. Seat Belts: 3-point seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory premium audio systems, often with cassette tape players and optional CD changers. Speaker configurations varied by trim. Driver Assistance Active Aero: Electronically controlled front air dam retraction and rear spoiler angle adjustment based on speed. Ecs: Electronic Control Suspension offering adjustable damping stiffness (Comfort, Normal, Sport modes). Connectivity Diagnostics: OBD-I diagnostic port, requiring specific breakout boxes or knowledge for full diagnostics on early models. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first. Timing Belt: Every 60,000 miles (96,000 km) or 5 years (crucial for 6G72 engine to prevent catastrophic failure). Spark Plugs: Every 30,000 miles (48,000 km) for N/A, 30,000 miles (48,000 km) for TT (check specific plug type) Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 recommended (check owner's manual for specific temp range) Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water) Transmission Fluid Manual: API GL-4 SAE 75W-90 (or specified alternative) Transmission Fluid Automatic: Mitsubishi DiaQueen ATF-SP III (or equivalent Dexron-III compatible) Brake Fluid: DOT 3 or DOT 4 (check specific reservoir cap) Known...
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1992-1996 Mitsubishi 3000GT Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Generation:
First Generation (Z16A)
Vehicle Years Covered:
1992, 1993, 1994, 1995, 1996
Codes
Chassis Code:
Z16A
👋 Introduction
Market Position
Class:
Front-engine, All-wheel-drive Sports Grand Tourer
Positioning:
Direct competitor to the Nissan 300ZX, Toyota Supra, and Mazda RX-7 of the era, offering a blend of performance, luxury, and advanced technology.
Competitive Analysis
Competitors:
Nissan 300ZX (Z32), Toyota Supra (MKIV), Mazda RX-7 (FD3S)
Key Features
Notable Features:
Available Twin-Turbocharged V6, Active Aerodynamics (front air dam, rear wing), Active Four-Wheel Steering (AWS), Electronically Controlled Suspension (ECS)
Design Philosophy:
Designed as a technologically advanced and high-performance GT car with a focus on driver engagement and comfort.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive Professional Technical Service and Repair
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
6G72 SOHC and DOHC V6, Twin Turbocharged variants, Fuel Injection, Ignition, Cooling, Lubrication, Exhaust, Emissions Control
Transmission Systems:
Manual (F5M33, Getrag V12), Automatic (V4A51), Clutch, Drivetrain, AWD System (Active), Transfer Case
Brake Systems:
Hydraulic System, ABS, Front and Rear Brakes (Vented Discs), Parking Brake
Suspension Steering:
MacPherson Struts (Front), Multi-Link (Rear), Active Four-Wheel Steering (AWS), Power Steering System, Wheel Alignment
Electrical Systems:
Battery, Charging System, Starting System, Lighting, Instrumentation, Body Control Modules, HVAC Controls, Power Accessories, Audio System
Body Chassis:
Body Construction, Doors, Hood, Trunk, Windows, Body Panels, Interior Trim, Seating, HVAC, SRS (Supplemental Restraint System)
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Service, Belt Inspection and Replacement
Troubleshooting Diagnostics:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Wiring Diagrams, Component Testing Procedures
Repair Procedures:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension and Steering Component Replacement, Electrical Component Repair, Body Panel Repair
Installation Replacement:
Component Removal and Installation (e.g., engine, transmission, alternators, starters, AC components)
Technical Depth
Depth:
Factory-level diagnostics, repair, and overhaul procedures for all major vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Resolution:
High-resolution scans ensuring clarity of diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
3.0L (2972cc) SOHC and DOHC V6
Aspiration:
Naturally Aspirated and Twin-Turbocharged
Horsepower Na:
222 hp @ 6000 rpm
Torque Na:
205 lb-ft @ 4500 rpm
Horsepower Tt:
300 hp @ 6000 rpm
Torque Tt:
307 lb-ft @ 3500 rpm
Fuel System
Induction:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 octane recommended for TT)
Performance
0 60 Mph Tt:
Approx. 5.0-5.5 seconds
🔧 Transmission
Standard
Transmission Type Na:
5-speed Manual (F5M33)
Transmission Type Tt:
6-speed Manual (Getrag V12)
Optional
Transmission Type:
4-speed Automatic (V4A51) with electronically controlled torque converter clutch
Features
Drivetrain:
All-Wheel Drive (AWD) standard on Twin-Turbo, optional on some N/A models (check specific VIN)
AWD System:
Full-time AWD with viscous coupling center differential and optional electronic torque split (on later models)
📐 Dimensions
Exterior
Length:
178.7 inches (4539 mm)
Width:
71.0 inches (1803 mm)
Height:
46.0 inches (1168 mm)
Wheelbase:
97.2 inches (2469 mm)
Weights
Curb Weight Na:
Approx. 3500-3700 lbs (1588-1678 kg)
Curb Weight Tt:
Approx. 3700-3900 lbs (1678-1769 kg)
Gross Vehicle Weight Rating:
Approx. 4700-4900 lbs (2132-2223 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not rated for this model year
NHTSA Frontal Impact Passenger:
Not rated for this model year
Active Features
ABS:
Standard (Anti-lock Braking System)
Aws:
Optional (Active Four-Wheel Steering)
Passive Features
Airbags:
Driver and Passenger Airbags (SRS - Supplemental Restraint System) standard from 1994 onwards.
Seat Belts:
3-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, often with cassette tape players and optional CD changers. Speaker configurations varied by trim.
Driver Assistance
Active Aero:
Electronically controlled front air dam retraction and rear spoiler angle adjustment based on speed.
Ecs:
Electronic Control Suspension offering adjustable damping stiffness (Comfort, Normal, Sport modes).
Connectivity
Diagnostics:
OBD-I diagnostic port, requiring specific breakout boxes or knowledge for full diagnostics on early models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Timing Belt:
Every 60,000 miles (96,000 km) or 5 years (crucial for 6G72 engine to prevent catastrophic failure).
Spark Plugs:
Every 30,000 miles (48,000 km) for N/A, 30,000 miles (48,000 km) for TT (check specific plug type)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 recommended (check owner's manual for specific temp range)
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based antifreeze mixed 50/50 with distilled water)
Transmission Fluid Manual:
API GL-4 SAE 75W-90 (or specified alternative)
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF-SP III (or equivalent Dexron-III compatible)
Brake Fluid:
DOT 3 or DOT 4 (check specific reservoir cap)
Known Issues
Common Problems:
Hydraulic line failures for Active Four-Wheel Steering (AWS), ECS system malfunctions, exhaust manifold cracking (especially on TT models), timing belt tensioner issues, turbocharger failures (on TT models), fuel pump failures.
Maintenance Importance:
Due to its complex systems (AWS, ECS, Twin-Turbos), diligent maintenance and adherence to service intervals are critical for longevity and performance.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
Model Evolution
Debut:
1990 (as Mitsubishi GTO in Japan), 1991 (as Mitsubishi 3000GT in North America)
First Generation Years:
1990-1999
Updates 1992 1996:
Minor styling tweaks, interior refinements, and powertrain enhancements (e.g., introduction of 6-speed manual for TT models in 1995).
Production
Manufacturing Plant:
Kameoka Plant, Kyoto, Japan
Production Volume:
Approximately 80,000 units worldwide (all generations combined).
🏆 Awards & Recognition
Recognitions
Car And Driver Import Car Of The Year:
Car and Driver's Ten Best list multiple times.
Iconic Status:
Recognized as a technological marvel of its time, a true JDM legend that offered supercar performance and features.
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