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1992 Aprilia Pegaso 650 Factory Service Repair Manual
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Basic Information Identification Make: Aprilia Model: Pegaso 650 Year: 1992 Type: Motorcycle Codes Vin Prefix: AP811... Introduction Market Position Positioning: The Aprilia Pegaso 650 (1992) was positioned as a versatile...
Type: Motorcycles
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Sku: 136504
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Aprilia
Pegaso Models
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| Basic Information | |
| Identification | |
| Make: | Aprilia |
| Model: | Pegaso 650 |
| Year: | 1992 |
| Type: | Motorcycle |
| Codes | |
| Vin Prefix: | AP811... |
| Introduction | |
| Market Position | |
| Positioning: | The Aprilia Pegaso 650 (1992) was positioned as a versatile dual-sport or 'enduro' style motorcycle, offering a blend of on-road comfort and off-road capability. It aimed to compete with models like the BMW F650 Funduro and other similarly styled bikes of the era. |
| Competitive Analysis | |
| Competitors: | Primary competitors included the BMW F650, Yamaha Ténéré series, and potentially some Honda Transalp models, depending on specific market segments. |
| Key Features | |
| Features: | Single-cylinder engine (often a Rotax-derived unit), comfortable riding position, dual-purpose tires, adjustable suspension, and a robust chassis suitable for varied terrain. |
| Manual Details | |
| Coverage Areas | |
| Primary Focus: | Factory Service Repair |
| Page Count | |
| Estimated Pages: | Refer to actual manual for exact count, typically 300-600 pages for a comprehensive service manual of this era. |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | PDF/ZIP |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Detailed coverage including troubleshooting, disassembly, assembly, and specifications. |
| Cooling Circuit: | Coolant system inspection, maintenance, component testing, and repair procedures. |
| Fuel System: | Fuel tank, carburetor (likely a specific model like Mikuni or Dell'Orto for this era), fuel lines, and associated components. |
| Lubrication: | Lubricant chart and specifications for engine, transmission, and other components. |
| Electrical System: | Wiring diagrams, component testing, battery, ignition, lighting, and starter system troubleshooting and repair. |
| Brakes: | Front and rear brake system overhaul, component replacement, bleeding procedures, and specifications. |
| Suspension: | Front fork and rear suspension maintenance, adjustments, and repair. |
| Frame And Bodywork: | Frame inspection, front shield, dashboard, steering components, and general bodywork. |
| Front Wheel Assembly: | Includes wheel bearings, hub, spokes, and mounting procedures. |
| Rear Wheel Assembly: | Includes wheel bearings, hub, spokes, sprocket mounting, and mounting procedures. |
| Steering System: | Steering head bearings, steering lock, and related components. |
| Procedures Included | |
| Maintenance: | Periodic maintenance schedules, fluid changes, filter replacements, and general upkeep. |
| Troubleshooting: | Diagnostic procedures and solutions for common and uncommon problems across all systems. |
| Repair: | Step-by-step instructions for component disassembly, repair, and reassembly. |
| Adjustments: | Carburetor tuning, clutch adjustment, brake lever adjustment, suspension preload, etc. |
| Tightening Torques: | Essential torque specifications for critical fasteners across all major components and systems. |
| Controls: | Details on handlebar controls, levers, pedals, and their adjustment/maintenance. |
| Exhaust Unit Maintenance: | Installation, removal, and potential maintenance of the exhaust system. |
| Air Filter Replacement: | Detailed procedure for accessing and replacing the air filter element. |
| Technical Depth | |
| Depth: | Comprehensive, covering from basic diagnostics and maintenance to full engine rebuilds and electrical system troubleshooting, mirroring factory technician practices. |
| Manual Specifications | |
| File Format | |
| Compatibility: | WIN/MAC/LINUX compatible PDF/ZIP file. |
| Print Quality | |
| Quality: | Digital format, quality dependent on original scan; typically clear and legible for DIY and professional use. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Single-cylinder, four-stroke. Likely a Rotax 654cc engine or a derivative thereof, known for its reliability and torque. |
| Performance | |
| Horsepower: | Approx. 48-50 HP (estimate for the 1992 model, specific figures may vary). |
| Torque: | Approx. 54-58 Nm (estimate for the 1992 model, specific figures may vary). |
| Fuel System | |
| Carburetor: | Likely a single large-bore carburetor, e.g., Mikuni VM34 or Dell'Orto PHM 38. |
| Fuel Delivery: | Carbureted with gravity feed from the fuel tank. |
| Cooling | |
| Cooling System: | Liquid-cooled. |
| Ignition | |
| Ignition System: | Electronic CDI (Capacitor Discharge Ignition). |
| Lubrication | |
| Lubrication System: | Wet sump lubrication system. |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed manual transmission. |
| Features | |
| Clutch: | Wet multi-plate clutch, cable-actuated. |
| Final Drive: | Chain drive. |
| Dimensions | |
| Exterior | |
| Length: | Typically around 2100-2200 mm (estimate). |
| Width: | Typically around 800-850 mm (estimate). |
| Height: | Typically around 1200-1300 mm (estimate, excluding mirrors). |
| Weights | |
| Dry Weight: | Approx. 180-190 kg (estimate). |
| Wet Weight: | Approx. 195-205 kg (estimate). |
| Fuel Capacity: | Approx. 13-16 liters (estimate). |
| Safety Features | |
| Active Features | |
| Braking System: | Disc brakes front and rear. Dual piston caliper on the front, single piston caliper on the rear. |
| Suspension Stability: | Adjustable front forks (preload) and rear monoshock (preload and rebound damping on some models) for stability and handling. |
| Passive Features | |
| Lighting: | Halogen headlamp, taillight, and turn signals. |
| Technology Features | |
| Infotainment | |
| Dashboard: | Basic analog instrumentation including speedometer, tachometer, fuel gauge, and indicator lights. Likely no advanced infotainment features. |
| Driver Assistance | |
| Features: | No electronic rider aids (e.g., ABS, traction control) were standard on this model. |
| Connectivity | |
| Features: | No digital connectivity features. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Recommended every 3,000-5,000 km or annually. Refer to manual for precise interval and oil type. |
| Valve Adjustment: | Typically recommended around 10,000-15,000 km. Refer to manual for specific interval and procedure. |
| Spark Plug Replacement: | Recommended every 6,000-10,000 km. Refer to manual for correct spark plug type and gap. |
| Fluid Specifications | |
| Engine Oil: | Refer to manual for specific API rating and viscosity grade (e.g., SAE 10W-40 or 15W-50, JASO MA compliant). |
| Coolant: | Ethylene glycol based antifreeze coolant mixed with distilled water in a 50/50 ratio. |
| Brake Fluid: | DOT 4 brake fluid recommended for hydraulic brake systems. |
| Fork Oil: | Specific viscosity and type (e.g., SAE 10W) as per manual. Capacity per fork leg is critical. |
| Known Issues | |
| Carburetion: | Carburetors can sometimes require fine-tuning or cleaning due to age and ethanol in modern fuels, affecting idle and throttle response. |
| Electrical Connections: | Corrosion or degradation of electrical connectors and wiring can occur with age, leading to intermittent faults. |
| Suspension Seals: | Fork seal leaks are a common maintenance item on motorcycles of this age. |
| Air Filter Maintenance: | Regular cleaning or replacement of the air filter is crucial for engine performance, especially if used off-road. |
| Vehicle History | |
| Brand Heritage | |
| Brand Focus: | Aprilia, an Italian manufacturer, has a long history in motorcycle racing and production, known for sporty and innovative designs. |
| Model Evolution | |
| Pegaso Lineage: | The Pegaso line has been a significant model for Aprilia, evolving over the years with different engine configurations and styling. The 1992 model represents an early iteration of this successful dual-sport concept. |
| Production | |
| Manufacturing Origin: | Italy. |