Daihatsu Charade G100 (GTTI) 1992 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G100 Trim Level: GTTI Year Manufactured: 1992 Engine Code: CB23 (for Type CB engine designation) Codes Chassis Code Primary: G100S 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback, known for its sporty demeanor and practicality. Target Audience: Enthusiasts, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair. Competitive Analysis Key Competitors Era: Suzuki Swift, Honda Civic, Toyota Starlet, Ford Fiesta. Key Features Vehicle Focus: The GTTI variant emphasizes performance within the Charade lineup, often featuring a turbocharged engine and sportier styling. Manual Value Proposition: Provides authoritative, factory-level information essential for accurate diagnosis and repair, ensuring longevity and optimal performance of the vehicle. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Daihatsu Charade G100 (GTTI) with Type CB Engine Secondary Coverage: Maintenance, troubleshooting, diagnostics, and component overhauls Page Count Estimated Page Count: Varies by specific edition, typically 500+ pages for a comprehensive factory manual. Manual Type Manual Type: Factory Service Repair Manual Language Language: English (assumed from product description context, typical for factory manuals distributed internationally) Format Format: Digital (likely PDF, given the context of a sales business; can also be printed) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, repair, and tuning (including timing belt, lubrication, cooling, fuel, and ignition systems) Transmission: Manual transmission overhaul, clutch service, gearbox component repair, and fluid specifications Drivetrain: Front-wheel drive system, CV joints, drive shafts, and differential Suspension: Front and rear suspension component inspection, replacement, and alignment specifications Steering: Steering system components, power steering (if equipped), and rack and pinion assembly Brakes: Brake system diagnosis, service, disc and drum brake component repair, hydraulic system bleeding, and specifications Electrical System: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, fuses, relays, and accessory circuits Fuel System: Fuel injection system (if applicable for GTTI variant), fuel pump, injectors, fuel lines, and fuel tank Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, and mounting hardware Body: Body panel removal and installation, doors, windows, trim, and interior components Heating And Ac: HVAC system components, refrigerant charging (if applicable), blower motor, and controls Procedures Included Maintenance: Regular servicing, fluid changes, filter replacements, spark plug service, belt tensioning, and lubrication points Troubleshooting: Diagnostic charts for common problems, symptom-based diagnosis, and fault finding procedures Repair: Detailed step-by-step instructions for component removal, disassembly, repair, assembly, and installation Installation: Procedures for installing new or replacement parts and accessories Adjustment: Precise instructions for adjusting critical systems like idle speed, ignition timing, and clutch Technical Depth Depth Level: Comprehensive and detailed, suitable for professional mechanics and advanced DIY enthusiasts Diagnostic Capability: Includes diagnostic codes, testing procedures, and specifications for electrical and mechanical components Rebuild Procedures: Detailed instructions for engine and transmission rebuilding, including torque specifications, clearances, and tolerances 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - commonly searchable and printable Print Quality Print Quality Digital: High-resolution scans or original digital files ensuring clarity of diagrams and text Binding Type Binding Type Physical: Professional binding (e.g., spiral-bound, perfect bound) if offered as a printed product Paper Type Paper Type Physical: Durable paper stock suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Code: CB23 (commonly associated with the Charade GTti) Engine Type: Inline-3 cylinder, turbocharged, intercooled (for GTTI) Displacement: 993 cc (0.993 Liters) Performance Horsepower Est: Approximately 100-105 PS (99-104 bhp or 74-77 kW) at 6,500 RPM (factory specification for GTTI) Torque Est: Approximately 12.0-12.5 kgf·m (118-123 Nm or 87-90 lb-ft) at 4,500 RPM (factory specification for GTTI) Fuel System Fuel Delivery: Fuel Injection (Multi-point or Electronic Fuel Injection likely for GTTI) Fuel Type: Unleaded Gasoline (Premium Recommended) Engine Components Compression Ratio: Typically around 8.5:1 or 9.0:1 for turbocharged variants Bore X Stroke: Example: 70.0 mm x 85.6 mm (exact figures may vary slightly) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type Optional: Automatic Transmission (less common or not available on GTTI performance models) Features Gear Ratios: Specific gear ratios for each speed and final drive ratio are detailed in the manual. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (specific capacity and type in manual) 📐 Dimensions Exterior Length: Approx. 3,665 mm (144.3 inches) Width: Approx. 1,600 mm (63.0 inches) Height: Approx. 1,395 mm (55.0 inches) Weights Curb Weight: Approx. 800-830 kg (1,760-1,830 lbs) depending on options Wheel Specs Wheelbase: Approx. 2,300 mm (90.6 inches) Track Width Front: Refer to manual for precise specifications Track Width Rear: Refer to manual for precise specifications Bolt Pattern: 4x114.3 mm (common for this era of Daihatsu) Tire Size Standard: Likely 185/60R14 or similar performance-oriented size for GTTI 🛡️ Safety Features Ratings Crash Test Data: Limited global standardized crash test data available for this specific model/year. Manual provides structural repair guidelines. Active Features Braking...
Subcompact hatchback, known for its sporty demeanor and practicality.
Target Audience:
Enthusiasts, DIY mechanics, and owners seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Key Competitors Era:
Suzuki Swift, Honda Civic, Toyota Starlet, Ford Fiesta.
Key Features
Vehicle Focus:
The GTTI variant emphasizes performance within the Charade lineup, often featuring a turbocharged engine and sportier styling.
Manual Value Proposition:
Provides authoritative, factory-level information essential for accurate diagnosis and repair, ensuring longevity and optimal performance of the vehicle.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair for Daihatsu Charade G100 (GTTI) with Type CB Engine
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and component overhauls
Page Count
Estimated Page Count:
Varies by specific edition, typically 500+ pages for a comprehensive factory manual.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English (assumed from product description context, typical for factory manuals distributed internationally)
Format
Format:
Digital (likely PDF, given the context of a sales business; can also be printed)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, repair, and tuning (including timing belt, lubrication, cooling, fuel, and ignition systems)
Approximately 100-105 PS (99-104 bhp or 74-77 kW) at 6,500 RPM (factory specification for GTTI)
Torque Est:
Approximately 12.0-12.5 kgf·m (118-123 Nm or 87-90 lb-ft) at 4,500 RPM (factory specification for GTTI)
Fuel System
Fuel Delivery:
Fuel Injection (Multi-point or Electronic Fuel Injection likely for GTTI)
Fuel Type:
Unleaded Gasoline (Premium Recommended)
Engine Components
Compression Ratio:
Typically around 8.5:1 or 9.0:1 for turbocharged variants
Bore X Stroke:
Example: 70.0 mm x 85.6 mm (exact figures may vary slightly)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type Optional:
Automatic Transmission (less common or not available on GTTI performance models)
Features
Gear Ratios:
Specific gear ratios for each speed and final drive ratio are detailed in the manual.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (specific capacity and type in manual)
📐 Dimensions
Exterior
Length:
Approx. 3,665 mm (144.3 inches)
Width:
Approx. 1,600 mm (63.0 inches)
Height:
Approx. 1,395 mm (55.0 inches)
Weights
Curb Weight:
Approx. 800-830 kg (1,760-1,830 lbs) depending on options
Wheel Specs
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Track Width Front:
Refer to manual for precise specifications
Track Width Rear:
Refer to manual for precise specifications
Bolt Pattern:
4x114.3 mm (common for this era of Daihatsu)
Tire Size Standard:
Likely 185/60R14 or similar performance-oriented size for GTTI
🛡️ Safety Features
Ratings
Crash Test Data:
Limited global standardized crash test data available for this specific model/year. Manual provides structural repair guidelines.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (typical for G100 Charade)
Anti Lock Brakes:
ABS was not a common feature on this model variant in most markets.
Passive Features
Seatbelts:
Front three-point seatbelts, rear lap belts
Airbags:
Driver airbag was not a standard feature on most G100 models, including the GTTI.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player (optional CD player may have been available in later iterations or higher trims).
Driver Assistance
Cruise Control:
Typically not available on the GTTI model, as it focused on raw driving experience.
Connectivity
Early Tech:
Limited by the era, no advanced connectivity features like Bluetooth or USB ports. Manual covers basic electrical system diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to manual for precise recommendation based on driving conditions).
Timing Belt Replacement:
Critical: 60,000 - 80,000 miles or 4-5 years (refer to manual for exact interval for CB23 engine).
Spark Plug Replacement:
Every 20,000-30,000 miles, depending on spark plug type (refer to manual).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity and API rating).
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Known Issues
Common Gtti Issues:
Turbocharger wear, intercooler degradation, fuel injector clogging, ignition coil issues, minor oil leaks, rust in common areas.
General Charade Issues:
Wear on suspension bushings, aging rubber hoses and seals, exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is known for producing small, economical, and reliable vehicles.
Model Evolution
Charade Lineage:
The Charade, in production from 1977 to 2000, evolved through several generations, with the G100 representing the fourth generation (1993-2000). The GTTI variant was a performance-oriented version within this generation.
Production
Manufacturing Location:
Primarily Japan.
Gtti Significance:
The GTTI (often referred to as GTti or GT-ti) was a homologation special or enthusiast model, notable for its punchy turbocharged engine and lightweight chassis, making it a popular choice for rallying and spirited driving.
🏆 Awards & Recognition
Recognitions
Gtti Reputation:
The GTTI variant is widely recognized among hot hatch enthusiasts for its performance-to-size ratio and enjoyable driving dynamics. Often considered a cult classic.