PEUGEOT 306 Petrol & Diesel Full Service & Repair Manual 1993-1995
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🏷️ Basic Information Identification Make: Peugeot Model: 306 Model Generation: Phase 1 Product Type: Service and Repair Manual Codes Engine Codes Covered: Petrol (XU series - e.g., XU7JP, XU10J2, XU10J4) and Diesel (XUD series - e.g., XUD7TE, XUD9TE) Chassis Codes Covered: N3, N5 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent garages, and Peugeot owners seeking to maintain and repair their vehicles. Competitive Analysis Value Proposition: Provides factory-level repair information for a fraction of the cost of dealership servicing, with lifetime access. Key Features Professional Standard: Contains the same detailed instructions, diagrams, and specifications used by professional mechanics. Comprehensive Coverage: Covers all aspects of repair, servicing, and troubleshooting for the specified model years and variants. No Hidden Costs: One-time purchase with no additional fees or subscription renewals. 📋 Manual Details Coverage Areas Vehicle Years Covered: 1993, 1994, 1995 Engine Types Covered: Petrol and Diesel variants Body Styles Covered: Hatchback (3 & 5-door), Saloon, Estate (Break), Convertible (Cabriolet) Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but described as extensive) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Digital Format: PDF Licensing Licensing Terms: Lifetime use, no expiry dates, no renewal fees Device Compatibility: Unlimited computers, tablets, and smartphones Features Print Capability: Printable (single pages or entire manual) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, assembly, disassembly, component testing, timing belt replacement, cylinder head service, piston and con-rod installation, crankshaft and bearing service, valve train adjustments. Engine Management: Fuel injection systems (MPI, indirect injection), ignition systems, emission control systems, diagnostic procedures, sensor testing, ECU fault diagnosis. Diesel Engine Specifics: Diesel fuel injection pump (Bosch VE/VP type), glow plug system, turbocharger operation and diagnosis (for TD models). Transmission Manual: Gearbox overhaul, clutch replacement, selector mechanism repair, driveshaft boot replacement, gearbox oil changes. Transmission Automatic: Automatic transmission operation, fluid changes, basic troubleshooting (if applicable to specific models within the year range). Braking System: Front and rear brake system overhaul (discs, pads, calipers, lines), ABS system diagnosis and components, parking brake adjustment. Suspension Steering: Front and rear suspension component replacement (struts, shock absorbers, wishbones, ball joints, bushes), steering rack overhaul, power steering system, wheel alignment. Electrical System: Battery, charging system (alternator, starter), lighting system, instrument panel, fuses and relays, wiring diagrams, body electrical components, power windows, central locking. Heating Ventilation Ac: HVAC system diagnosis, heater matrix replacement, ventilation fan operation, A/C system servicing (if equipped). Bodywork Chassis: Body panel repair, door mechanism adjustment, interior trim removal, bumper replacement, rust repair guidance. Bodywork Paint: Basic bodywork cosmetic repairs, paint code information (general, not specific paint codes). Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid change, fuel filter replacement. Troubleshooting: Systematic fault finding for engine performance, electrical issues, braking problems, and other common symptoms. Component Replacement: Detailed steps for replacing virtually all mechanical and electrical components. Diagnostic Charts: Flowcharts and tables to aid in diagnosing specific problems. Torque Specifications: Essential torque settings for all critical fasteners. Technical Depth Depth Of Coverage: Comprehensive, from basic routine maintenance to full engine and transmission rebuilds. Visual Aid Detail: Hundreds of detailed photos and diagrams, including exploded views for precise reassembly. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text within the PDF (standard for quality manuals) Print Quality Print Quality: High resolution for clear viewing and printing of text and diagrams. Binding Type Binding Type: Digital Download (not applicable for physical binding) Paper Type Paper Type: Digital Download (not applicable for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Families: PSA's XU engine family Performance Petrol Engine Displacements: 1.4L (1360cc), 1.6L (1587cc), 1.8L (1761cc), 2.0L (1998cc) - Specific variants like XU7JP, XU10J2, XU10J4 Diesel Engine Displacements: 1.8L (1769cc), 1.9L (1905cc) - Naturally Aspirated (XUD7, XUD9) and Turbocharged (XUD7TE, XUD9TE) Fuel System Petrol Fuel Delivery: Multi-point fuel injection (MPI), some earlier or lower spec models might have single-point injection (SPI) or carburetors (less common in this range). Diesel Fuel Delivery: Indirect injection via rotary or inline injection pumps (e.g., Bosch VE/VP). Ignition Ignition System: Distributorless ignition system (DIS) or Distributor-based systems depending on engine variant and year. 🔧 Transmission Standard Standard Transmission Type: 5-speed manual gearbox (e.g., BE3, MA5 variants) Optional Optional Transmission Type: 4-speed automatic transmission (e.g., AL4 if fitted on later models within this range, though less common than manual). Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: Approx. 4030-4118 mm (varies by body style) Width: Approx. 1690-1710 mm (varies by body style) Height: Approx. 1370-1420 mm (varies by body style) Weights Curb Weight: Approx. 1050-1250 kg (varies by engine and body style) Gross Vehicle Weight: Approx. 1550-1750 kg (varies) 🛡️ Safety Features Ratings Euro Ncap Rating: 3 stars (for early models tested) Active Features...
Automatic transmission operation, fluid changes, basic troubleshooting (if applicable to specific models within the year range).
Braking System:
Front and rear brake system overhaul (discs, pads, calipers, lines), ABS system diagnosis and components, parking brake adjustment.
Suspension Steering:
Front and rear suspension component replacement (struts, shock absorbers, wishbones, ball joints, bushes), steering rack overhaul, power steering system, wheel alignment.
Electrical System:
Battery, charging system (alternator, starter), lighting system, instrument panel, fuses and relays, wiring diagrams, body electrical components, power windows, central locking.
Heating Ventilation Ac:
HVAC system diagnosis, heater matrix replacement, ventilation fan operation, A/C system servicing (if equipped).
Bodywork Chassis:
Body panel repair, door mechanism adjustment, interior trim removal, bumper replacement, rust repair guidance.
Bodywork Paint:
Basic bodywork cosmetic repairs, paint code information (general, not specific paint codes).
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush and replacement, brake fluid change, fuel filter replacement.
Troubleshooting:
Systematic fault finding for engine performance, electrical issues, braking problems, and other common symptoms.
Component Replacement:
Detailed steps for replacing virtually all mechanical and electrical components.
Diagnostic Charts:
Flowcharts and tables to aid in diagnosing specific problems.
Torque Specifications:
Essential torque settings for all critical fasteners.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic routine maintenance to full engine and transmission rebuilds.
Visual Aid Detail:
Hundreds of detailed photos and diagrams, including exploded views for precise reassembly.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text within the PDF (standard for quality manuals)
Print Quality
Print Quality:
High resolution for clear viewing and printing of text and diagrams.
Binding Type
Binding Type:
Digital Download (not applicable for physical binding)
Paper Type
Paper Type:
Digital Download (not applicable for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Families:
PSA's XU engine family
Performance
Petrol Engine Displacements:
1.4L (1360cc), 1.6L (1587cc), 1.8L (1761cc), 2.0L (1998cc) - Specific variants like XU7JP, XU10J2, XU10J4
Multi-point fuel injection (MPI), some earlier or lower spec models might have single-point injection (SPI) or carburetors (less common in this range).
Diesel Fuel Delivery:
Indirect injection via rotary or inline injection pumps (e.g., Bosch VE/VP).
Ignition
Ignition System:
Distributorless ignition system (DIS) or Distributor-based systems depending on engine variant and year.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual gearbox (e.g., BE3, MA5 variants)
Optional
Optional Transmission Type:
4-speed automatic transmission (e.g., AL4 if fitted on later models within this range, though less common than manual).
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Length:
Approx. 4030-4118 mm (varies by body style)
Width:
Approx. 1690-1710 mm (varies by body style)
Height:
Approx. 1370-1420 mm (varies by body style)
Weights
Curb Weight:
Approx. 1050-1250 kg (varies by engine and body style)
Gross Vehicle Weight:
Approx. 1550-1750 kg (varies)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 stars (for early models tested)
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trim levels or as an option.
Passive Features
Airbags:
Driver airbag standard on most models; passenger airbag often an option.
Seatbelts:
Pre-tensioning front seatbelts.
💡 Technology Features
Infotainment
Radio System:
Factory fitted radio/cassette or CD player. Basic speaker systems.
Driver Assistance
Cruise Control:
Optional on some higher-spec petrol models.
Parking Sensors:
Not typically fitted from factory in this era.
Connectivity
Connectivity Features:
Limited; primarily analog systems, no modern Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles (12,000-15,000 km) or 12 months, whichever comes first, depending on engine type and usage.
Timing Belt Interval:
Crucial for XU engines. Generally 40,000-60,000 miles (60,000-90,000 km) or 4-5 years. Critical to check manual for specific engine. Non-adherence leads to catastrophic engine damage.
Spark Plug Replacement:
Varies by plug type (copper, platinum). Copper plugs typically 10,000-20,000 miles; platinum/iridium longer, e.g., 40,000-60,000 miles.
Fluid Specifications
Engine Oil Grade:
API SG/SH or ACEA A2/A3. Viscosity typically 5W-40 or 10W-40, depending on climate. Refer to manual for exact engine-specific grades.
Coolant Type:
Ethylene glycol based antifreeze. Type 'OAT' (Organic Acid Technology) or 'HOAT' (Hybrid OAT) depending on manufacturer fill. Manual will specify recommended type and mix ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Replace every 2 years due to hygroscopic nature.
Transmission Oil Type Manual:
API GL-4 or GL-5. Viscosity typically 75W-90 or 80W-90. Specific Peugeot specification should be verified in manual.
Power Steering Fluid:
Specific hydraulic fluid, often Dexron-II or equivalent. Manual is essential for correct type.
Known Issues
Common Issues Petrol:
Ignition coil pack failure, lambda sensor issues, idle control valve problems, coolant leaks from the heater matrix, early wear of suspension bushes.
Common Issues Diesel:
Glow plug failure, injector pump seals (sometimes), turbocharger issues on TD models, exhaust manifold cracks on some variants.
Common Issues General:
Door lock actuators, central locking system faults, rear axle torsion bar issues (leading to sagging ride height), electrical connector corrosion, radiator fan motor failure.
📚 Vehicle History
Brand Heritage
Peugeot Heritage:
Peugeot has a long history of producing well-engineered and driver-focused compact family cars.
Model Evolution
306 Launch:
Launched in 1993 as a replacement for the Peugeot 309, the 306 was praised for its chassis dynamics and ride comfort, inheriting the reputation of its predecessor, the 205.
306 Facelifts:
This manual covers the initial 'Phase 1' models. A significant facelift ('Phase 2') occurred in late 1994/early 1995, with further updates in 1997 ('Phase 3').
Production
Production Period Covered:
1993-1995, aligning with the Phase 1 introduction and early Phase 2 models.
🏆 Awards & Recognition
Recognitions
Handling Awards:
The Peugeot 306 was widely praised by automotive journalists for its exceptional ride and handling balance, often considered best-in-class during its production run.
Ratings
Fleet Magazine Reviews:
Frequently featured in 'What Car?', 'Autocar', and other publications, often winning comparison tests for its driving dynamics and value.