Basic Information Identification Make: Chevrolet Model: K3500 Year: 1993 Body Style: Heavy Duty Pickup Truck Generation Generation: GMT400 (Third Generation) Codes Chassis Code: GMT400 Introduction Market Position Market Position: A robust, heavy-duty pickup truck designed for commercial use, towing, and hauling. The K3500 was part of Chevrolet's highly capable GMT400 platform, known for its durability and improved ride quality over previous generations. Competitive Analysis Competitive Analysis: Competed directly with the Ford F-350 and Dodge Ram 3500 series trucks of the same era, offering strong towing and payload capacities, a range of powerful engine options (including diesel), and a comfortable, modern interior for its time. Key Features Key Features: Heavy-duty chassis, robust suspension, powerful engine options (including the 6.5L Detroit Diesel), available 4WD, spacious cab, and substantial towing/hauling capabilities. Manual Details Coverage Areas Coverage Areas: Engine, Transmission (Automatic & Manual), Drivetrain, Suspension, Steering, Brakes, Electrical Systems, HVAC, Body & Chassis, Diagnostic Procedures, Maintenance Schedules Page Count Page Count: Varies (Digital Format, typically thousands of pages equivalent) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: PDF Download (Licensed Software) Manual Coverage Systems Covered Systems Covered: Engine Mechanical (including diesel variants), Fuel System, Ignition System, Cooling System, Exhaust System, Lubrication System, Powertrain Control Module (PCM) & Diagnostics, Automatic Transmission (4L80-E), Manual Transmissions (NV4500, NP3500), Transfer Case (NP205, NP241HD), Front & Rear Axles (Dana 60, 70), Suspension (Independent Front Suspension, Leaf Spring Rear), Steering System (Power Steering), Braking System (Front Disc/Rear Drum, Optional Rear Disc, ABS), Air Conditioning & Heating, Power Accessories (Windows, Locks), Lighting System, Wiper System, Instrument Cluster, Body Control Modules, Chassis Electrical, Frame & Body Repair, Interior Trim, Exterior Trim Procedures Included Procedures Included: Routine Maintenance (Oil Changes, Fluid Checks, Filter Replacements), Major Engine Overhaul & Rebuilding, Transmission Removal & Installation, Clutch Replacement, Drive Axle Servicing & Rebuilding, Brake System Overhaul (Calipers, Rotors, Drums, Lines), Suspension Component Replacement (Ball Joints, Tie Rods, Springs, Shocks), Steering System Repair (Steering Gearbox, Power Steering Pump), Electrical Troubleshooting (Wiring Diagrams, Component Testing), HVAC System Diagnosis & Repair, Fuel Injection System Servicing, Diesel Engine Specific Procedures (Glow Plugs, Injection Pump), Drivetrain Component Diagnosis, Body Panel Alignment & Repair, Emission Control System Servicing Technical Depth Technical Depth: Comprehensive, covering from basic preventative maintenance to complete system diagnostics and component overhauls. Includes detailed specifications, torque values, special tool requirements, and troubleshooting flowcharts. Factory-derived OE (Original Equipment) level of detail. Manual Specifications File Format File Format: Searchable PDF Print Quality Print Quality: High Resolution (suitable for printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Primary Engine Gas: 5.7L (350 ci) V8 Vortec (L05) Primary Engine Diesel: 6.5L (395 ci) V8 Turbocharged Diesel (LLC / L42) Performance Gas 5.7L V8 Vortec (L05) Horsepower: 200 HP @ 4000 RPM (approx.) 5.7L V8 Vortec (L05) Torque: 310 lb-ft @ 2800 RPM (approx.) Performance Diesel 6.5L V8 Turbo Diesel (L42) Horsepower: 190 HP @ 3400 RPM (approx.) 6.5L V8 Turbo Diesel (L42) Torque: 385 lb-ft @ 1800 RPM (approx.) Fuel System Fuel System Gas: Throttle Body Injection (TBI) - Vortec L05 Fuel System Diesel: Indirect Injection (IDI) with Turbocharging - 6.5L V8 Turbo Diesel Codes Engine Code 5.7L: L05 Engine Code 6.5L Diesel: L42 (Turbocharged) Transmission Standard Standard Transmission: 4-Speed Automatic (4L80-E Heavy Duty) Optional Optional Transmission: 5-Speed Manual (NV4500 Heavy Duty) Features 4L80-E Features: Electronic controls, heavy-duty planetary gearsets, robust torque converter. Nv4500 Features: Constant mesh, synchronized, 5 forward speeds + overdrive (5th gear), durable construction for heavy use. Dimensions Exterior Wheelbase Regular Cab: 131.5 inches (3340 mm) Wheelbase Extended Cab: 155.1 inches (3939 mm) Overall Length: Varies by wheelbase and bed configuration (e.g., 230.3 inches for standard bed) Cargo Bed Lengths: 8 ft (96 inches) Weights Gvwr: Up to 10,500 lbs (4763 kg) depending on configuration Curb Weight: Approx. 5,500 - 6,500 lbs (2495 - 2948 kg) Safety Features Ratings NHTSA Crash Test Ratings: Not comprehensively tested or published in modern formats for this era's heavy-duty trucks. Focus was on structural integrity for payload and towing. Active Features Active Features: Anti-lock Braking System (ABS) - Rear Wheel Anti-Lock (RWAL) standard, 4-Wheel ABS optional on some configurations. Passive Features Passive Features: High-strength steel frame, crumple zones, seat belts. Technology Features Infotainment Infotainment System: Basic AM/FM stereo with cassette player, optional CD player. Manual climate controls (heater and optional A/C). Driver Assistance Driver Assistance Features: Limited to ABS (rear-wheel or four-wheel) depending on configuration. No electronic stability control or advanced driver-assistance systems (ADAS) available. Connectivity Connectivity Features: No factory integrated Bluetooth or USB ports. Typically relies on aftermarket additions. Maintenance Service Intervals Oil Change Interval Gas: Every 3,000 miles or 3 months (typical for this era), potentially extended with synthetic oil to 5,000-7,500 miles. Oil Change Interval Diesel: Every 5,000 miles or 6 months (typically for...