BMW R1100R 1100GS 1994-1999 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: R1100R / R1100GS Model Variant: R1100R, R1100GS Generation Generation Code: First Generation R1100 Series Codes Chassis Codes: R1100R, R1100GS 👋 Introduction Market Position Target Audience: BMW R1100R and R1100GS owners, independent motorcycle mechanics, and dealerships seeking a comprehensive service resource. Competitive Analysis Manual Competitiveness: This manual provides a depth of information comparable to official BMW workshop manuals, offering a cost-effective alternative for maintenance and repair. Key Features Emphasis: Emphasizes special aspects of BMW R1100 series, includes instructions for proprietary components, highlights safety (WARNING, CAUTION, NOTE). Safety Warnings: Distinguishes between WARNING (potential for severe injury or death), CAUTION (potential for minor injury or damage), and NOTE (additional information or tips). Value Proposition Benefit To Owner: Enables owners to perform maintenance and repairs themselves, saving money on labor costs and gaining a deeper understanding of their motorcycle. Content Reliability Accuracy: Stated to provide the most reliable information, aiming for accuracy in all procedures and specifications. 📋 Manual Details Coverage Areas Applicable Years: 1994, 1995, 1996, 1997, 1998, 1999 Primary Models Covered: BMW R1100R, BMW R1100GS Page Count Total Pages: 464 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Disassembly, Assembly, Lubrication System, Fuel System, Ignition System, Exhaust System Transmission: Complete Transmission Overhaul, Disassembly, Assembly, Gearbox Operation Electrical System: Wiring Diagrams, Component Testing, Lighting, Ignition, Charging System, ECU Functions Chassis And Suspension: Frame, Front Fork (BMW Telelever), Rear Suspension (BMW Paralever), Wheel Bearings, Steering System Braking System: Brake System Operation, Pad Replacement, Fluid Changes, Caliper Overhaul, ABS (where applicable) Bodywork: Body Panel Removal and Installation, Fairings, Seat, Fuel Tank Fuel System: Fuel Injection System (Motronic), Fuel Pump, Injectors, Throttle Body Ignition System: Ignition Coils, Spark Plugs, Motronic Control Unit Suspension Systems: BMW Telelever front suspension system (R1100R and R1100GS), BMW Paralever rear drive and suspension system (R1100R and R1100GS), fork seal replacement, shock absorber adjustment and replacement. Cooling System: N/A (Air-cooled engine) Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Lubrication, Valve Clearance Adjustment Troubleshooting: Diagnostic Procedures, Fault Finding for Engine, Electrical, and Mechanical Systems Repair And Overhaul: Detailed Step-by-Step Repair Instructions for All Major Components, Engine Rebuilds, Transmission Repairs Tune Ups: Engine Tuning, Throttle Body Synchronization, Idle Speed Adjustment Special Tool Usage: Identification and Use of BMW Special Tools for Specific Repairs and Adjustments Wheel And Tire Service: Wheel removal and installation, tire mounting and balancing, wheel bearing service. Exhaust System Service: Exhaust pipe and muffler removal/installation, gasket replacement, emissions control system (if applicable). Throttle Body Sync: Detailed instructions for synchronizing dual throttle bodies for optimal engine performance and idle stability. Technical Depth Depth: Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and experienced DIY mechanics. Diagrams And Illustrations: Includes detailed diagrams, exploded views, and step-by-step illustrations to guide complex procedures. Component Specific Instructions: Provides specific instructions for proprietary components as supplied by their respective manufacturers, ensuring correct integration and function. 📊 Manual Specifications File Format Format: PDF Delivery Method: Fast and Free Electronic Delivery via Email Print Quality Printability: Printable (High-Resolution for Clear Diagrams and Text) Binding Type Binding: N/A (Digital PDF Delivery) Paper Type Paper Type: N/A (Digital PDF Delivery) Searchability Text Search: Likely text-searchable PDF, enhancing ease of finding information. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke flat-twin (boxer) engine Displacement: 1085 cc (66.2 cu in) Bore X Stroke: 99 mm x 70.5 mm (3.9 in x 2.8 in) Compression Ratio: 10.3:1 Performance Horsepower R1100R: 90 hp (67 kW) @ 7,250 rpm Torque R1100R: 95 Nm (70 lb-ft) @ 5,250 rpm Horsepower R1100Gs: 80 hp (60 kW) @ 6,750 rpm Torque R1100Gs: 97 Nm (72 lb-ft) @ 5,500 rpm Engine Design: Double Overhead Camshafts (DOHC) per cylinder head. Fuel System Fuel Delivery: Electronic Fuel Injection (Bosch Motronic 2.2) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Capacity: Approx. 4.0 liters (4.2 US qt) with filter change Recommended Oil Viscosity: SAE 20W-40 or 20W-50 (depending on climate) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Optional Clutch: Single dry plate clutch (manual operation) Features Final Drive: Shaft drive Transmission Oil Type: Hypoid gear oil, API GL-5, SAE 75W-90 📐 Dimensions Exterior R1100R Length: Approx. 2170 mm (85.4 in) R1100Gs Length: Approx. 2230 mm (87.8 in) Weights R1100R Dry Weight: Approx. 230 kg (507 lbs) R1100Gs Dry Weight: Approx. 243 kg (536 lbs) R1100Gs Wet Weight: Approx. 260 kg (573 lbs) Cargo R1100Gs Fuel Capacity: 25 liters (6.6 US gal) 🛡️ Safety Features Ratings ABS Availability: Optional (BMW Motorrad Integral ABS on some models) Active Features Braking System: Hydraulically actuated disc brakes front and rear. Integral ABS system provides unified braking control. Passive Features Frame Construction: Steel trellis frame providing rigidity and rider protection. 💡 Technology Features Infotainment...
BMW R1100R and R1100GS owners, independent motorcycle mechanics, and dealerships seeking a comprehensive service resource.
Competitive Analysis
Manual Competitiveness:
This manual provides a depth of information comparable to official BMW workshop manuals, offering a cost-effective alternative for maintenance and repair.
Key Features
Emphasis:
Emphasizes special aspects of BMW R1100 series, includes instructions for proprietary components, highlights safety (WARNING, CAUTION, NOTE).
Safety Warnings:
Distinguishes between WARNING (potential for severe injury or death), CAUTION (potential for minor injury or damage), and NOTE (additional information or tips).
Value Proposition
Benefit To Owner:
Enables owners to perform maintenance and repairs themselves, saving money on labor costs and gaining a deeper understanding of their motorcycle.
Content Reliability
Accuracy:
Stated to provide the most reliable information, aiming for accuracy in all procedures and specifications.
Frame, Front Fork (BMW Telelever), Rear Suspension (BMW Paralever), Wheel Bearings, Steering System
Braking System:
Brake System Operation, Pad Replacement, Fluid Changes, Caliper Overhaul, ABS (where applicable)
Bodywork:
Body Panel Removal and Installation, Fairings, Seat, Fuel Tank
Fuel System:
Fuel Injection System (Motronic), Fuel Pump, Injectors, Throttle Body
Ignition System:
Ignition Coils, Spark Plugs, Motronic Control Unit
Suspension Systems:
BMW Telelever front suspension system (R1100R and R1100GS), BMW Paralever rear drive and suspension system (R1100R and R1100GS), fork seal replacement, shock absorber adjustment and replacement.
Diagnostic Procedures, Fault Finding for Engine, Electrical, and Mechanical Systems
Repair And Overhaul:
Detailed Step-by-Step Repair Instructions for All Major Components, Engine Rebuilds, Transmission Repairs
Tune Ups:
Engine Tuning, Throttle Body Synchronization, Idle Speed Adjustment
Special Tool Usage:
Identification and Use of BMW Special Tools for Specific Repairs and Adjustments
Wheel And Tire Service:
Wheel removal and installation, tire mounting and balancing, wheel bearing service.
Exhaust System Service:
Exhaust pipe and muffler removal/installation, gasket replacement, emissions control system (if applicable).
Throttle Body Sync:
Detailed instructions for synchronizing dual throttle bodies for optimal engine performance and idle stability.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds. Suitable for professional technicians and experienced DIY mechanics.
Diagrams And Illustrations:
Includes detailed diagrams, exploded views, and step-by-step illustrations to guide complex procedures.
Component Specific Instructions:
Provides specific instructions for proprietary components as supplied by their respective manufacturers, ensuring correct integration and function.
📊 Manual Specifications
File Format
Format:
PDF
Delivery Method:
Fast and Free Electronic Delivery via Email
Print Quality
Printability:
Printable (High-Resolution for Clear Diagrams and Text)
Binding Type
Binding:
N/A (Digital PDF Delivery)
Paper Type
Paper Type:
N/A (Digital PDF Delivery)
Searchability
Text Search:
Likely text-searchable PDF, enhancing ease of finding information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke flat-twin (boxer) engine
Displacement:
1085 cc (66.2 cu in)
Bore X Stroke:
99 mm x 70.5 mm (3.9 in x 2.8 in)
Compression Ratio:
10.3:1
Performance
Horsepower R1100R:
90 hp (67 kW) @ 7,250 rpm
Torque R1100R:
95 Nm (70 lb-ft) @ 5,250 rpm
Horsepower R1100Gs:
80 hp (60 kW) @ 6,750 rpm
Torque R1100Gs:
97 Nm (72 lb-ft) @ 5,500 rpm
Engine Design:
Double Overhead Camshafts (DOHC) per cylinder head.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic 2.2)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Capacity:
Approx. 4.0 liters (4.2 US qt) with filter change
Recommended Oil Viscosity:
SAE 20W-40 or 20W-50 (depending on climate)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Optional
Clutch:
Single dry plate clutch (manual operation)
Features
Final Drive:
Shaft drive
Transmission Oil Type:
Hypoid gear oil, API GL-5, SAE 75W-90
📐 Dimensions
Exterior
R1100R Length:
Approx. 2170 mm (85.4 in)
R1100Gs Length:
Approx. 2230 mm (87.8 in)
Weights
R1100R Dry Weight:
Approx. 230 kg (507 lbs)
R1100Gs Dry Weight:
Approx. 243 kg (536 lbs)
R1100Gs Wet Weight:
Approx. 260 kg (573 lbs)
Cargo
R1100Gs Fuel Capacity:
25 liters (6.6 US gal)
🛡️ Safety Features
Ratings
ABS Availability:
Optional (BMW Motorrad Integral ABS on some models)
Active Features
Braking System:
Hydraulically actuated disc brakes front and rear. Integral ABS system provides unified braking control.
Passive Features
Frame Construction:
Steel trellis frame providing rigidity and rider protection.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation. Higher-end models may have provision for accessory radios or multi-function displays.
Driver Assistance
ABS:
Available as an optional 'Integral ABS' system, combining braking and ABS functionality.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) capabilities through specific BMW diagnostic tools and connectors.
Engine Management
ECU:
Bosch Motronic 2.2, managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Interval:
Recommended every 20,000 km (12,000 miles).
Fluid Specifications
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid.
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Problems:
Potential for clutch slave cylinder leaks, aging fuel lines, and intermittent issues with the Motronic unit. Regulator/rectifier can be a point of failure. ABS sensors can be sensitive to dirt.
Maintenance Importance:
Regular adherence to maintenance schedules is crucial for the longevity and optimal performance of these robust machines.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Legacy:
BMW has a long-standing history of producing reliable and technologically advanced motorcycles, particularly known for boxer engines and shaft drive.
Model Evolution
R1100 Series Introduction:
The R1100 series marked a significant evolution for BMW's boxer twins, introducing DOHC cylinder heads, fuel injection, and advanced suspension systems (Telelever and Paralever).
Production
Production Period:
1993-2001 (R1100R), 1994-1999 (R1100GS)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Standing:
The R1100GS, in particular, is lauded as a pioneering 'adventure touring' motorcycle, setting standards for long-distance comfort and capability. The R1100R is recognized for its smooth power delivery and comfortable ergonomics.