🏷️ Basic Information Identification Make: Mitsubishi Model: Expo LRV Year: 1994 Product Name: 1994 Mitsubishi Expo LRV TIMING BELT REMOVAL Codes Chassis Code: N20W (for 4WD variants) Engine Code: 4G63 (common for this era and platform) 👋 Introduction Market Position Vehicle Segment: Compact MPV/Minivan Target Audience: Families, individuals seeking versatile utility Competitive Analysis Key Competitors: Honda Odyssey, Toyota Previa, Mazda MPV, Ford Aerostar Key Features Vehicle Layout: Front-engine, front-wheel drive or optional All-Wheel Drive (4WD) Unique Selling Points: Compact size with surprising interior volume, versatile seating arrangements, optional AWD 📋 Manual Details Coverage Areas Primary Coverage: Timing Belt Removal Procedure Related Systems: Engine mechanics, cooling system, accessory drive systems Page Count Estimated Pages: 10-25 (This is an estimate for a specific procedure within a larger manual) Manual Type Type: Service Manual Excerpt/Procedure Guide Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Timing belt, camshafts, crankshaft, tensioners, pulleys Cooling System Components: Water pump (often replaced concurrently), coolant hoses, thermostat housing (access related) Accessory Drive: Serpentine belt system (involved in accessing timing belt components) Procedures Included Timing Belt Removal: Step-by-step instructions for safe and correct removal Timing Belt Installation: Implied, as removal is typically followed by replacement Tensioner Adjustment: Crucial for proper timing belt function Component Identification: Identification of key timing belt related parts Technical Depth Depth: Detailed, procedural, focusing on mechanical accuracy and torque specifications 📊 Manual Specifications File Format Searchability: Likely searchable text within PDF Resolution: High-resolution images and diagrams (typical for professional manuals) Print Quality Printability: Designed for clear printing Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC Engine Displacement: 2.4 Liters (2351 cc) Performance Horsepower: Approximately 135-145 hp (depending on specific market and tuning) Torque: Approximately 138-145 lb-ft (depending on specific market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Maintenance Timing Belt Interval: Recommended replacement every 60,000 - 90,000 miles or 5-7 years (critical due to interference engine design) Spark Plugs: NGK BPR5ES or equivalent Engine Oil Type: 10W-30 or 10W-40 API SG or higher Engine Oil Capacity: Approx. 4.5 Liters (4.8 US Quarts) with filter change 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Optional Transmission Type: 5-speed Manual Transaxle (less common) Features Automatic Transmission Fluid: Mitsubishi Diaqueen ATF SP-II or equivalent (e.g., Dexron III) Automatic Transmission Capacity: Approx. 7.0 Liters (7.4 US Quarts) for complete refill 📐 Dimensions Exterior Length: Approx. 4370 mm (172.0 inches) Width: Approx. 1715 mm (67.5 inches) Height: Approx. 1630 mm (64.2 inches) Wheelbase: Approx. 2730 mm (107.5 inches) Interior Seating Capacity: 5-7 passengers (depending on configuration) Weights Curb Weight: Approx. 1450-1550 kg (3197-3417 lbs) Gross Vehicle Weight Rating: Approx. 2000 kg (4409 lbs) 🛡️ Safety Features Ratings Fivestar Crash Test Ratings: N/A (Testing standards and availability vary by region and era) Active Features ABS: Optional on some trims Passive Features Airbags: Driver-side airbag standard on later models, passenger airbag optional Seatbelts: 3-point front seatbelts, 2-point rear (center), 3-point rear (outboard) 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player, optional CD player Speakers: 4-6 speaker configurations Driver Assistance Cruise Control: Optional on higher trim levels Connectivity Auxiliary Inputs: N/A (pre-dated widespread adoption) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 - 5,000 miles or 6 months Air Filter Replacement: Every 15,000 - 30,000 miles Coolant Flush: Every 30,000 miles or 2 years Fluid Specifications Brake Fluid: DOT 3 Power Steering Fluid: DEXRON II or equivalent Coolant: Ethylene glycol based antifreeze (50/50 mix with distilled water) Known Issues Timing Belt Failure: Critical failure point due to interference engine design; if belt breaks, valves can be damaged. Water Pump Leaks: Commonly replaced along with the timing belt due to its location and wear. Accessory Drive Belt Wear: Can degrade and crack over time, affecting power steering, A/C, and alternator. Electrical Gremlins: Age-related issues in wiring harnesses and sensors can occur. 📚 Vehicle History Brand Heritage Manufacturer History: Mitsubishi Motors, a Japanese multinational automotive manufacturer with a diverse product range. Model Evolution Model Introduction: The Expo LRV (also known as Space Runner in some markets) was introduced in the early 1990s as part of Mitsubishi's 'space' series of vehicles. Production Production Years: 1990-1999 Platform: Shared platform with other Mitsubishi compact vehicles of the era. 🏆 Awards & Recognition Recognitions Vehicle Awards: While not a headline-grabbing award winner, the Expo LRV was recognized for its practicality and value in the compact MPV segment.