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KIA SPORTAGE Service Repair Manual 1995 1996 1997 1998 1999 2000 2001 2002 2003

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🏷️ Basic Information Identification Make: Kia Model: Sportage Codes Chassis Code: NF (First Generation - North America) Engine Codes: B3 (1.8L I4), FE (2.0L I4), RF (2.0L TD I4) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: DIY mechanics, independent repair shops, owner enthusiasts seeking in-depth knowledge. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Mitsubishi Montero Sport, Suzuki Vitara, Ford EcoSport (early models) Key Features Vehicle Appeal: Affordability, rugged styling, available 4WD, relatively simple mechanicals. Manual Value Proposition: Provides a complete resource for maintaining and repairing the first-generation Sportage, essential for its longevity and optimal performance. 📋 Manual Details Coverage Areas Covered Years: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Covered Models: All Sportage trims and variants Covered Engines: 1.8L I4 (B3), 2.0L I4 (FE/FE-DOHC), 2.0L Turbo Diesel I4 (RF) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual & automatic), Drivetrain (transfer case, differentials, drive shafts, axles) Chassis: Suspension (front & rear), Steering, Brakes (hydraulic, ABS), Wheels & Tires Electrical: Wiring diagrams, lighting, power distribution, starter, alternator, battery, ignition system, sensors, ECUs, diagnostic trouble codes (DTCs) Body And Interior: Body panels, doors, windows, seats, climate control, body hardware, trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical system troubleshooting, body panel repair Diagnostics: Troubleshooting charts, symptom-based diagnosis, DTC interpretation, component testing procedures Technical Depth Depth: Comprehensive: From basic fluid checks and adjustments to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format File Quality: High-resolution scans, clear text for searchability and printing Searchable: Yes, text-searchable PDF Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 8L: Kia B3, 1.8L SOHC Inline-4, Approx. 96 hp @ 5000 rpm, 119 lb-ft @ 3000 rpm. Carbureted or early fuel injection. Engine 2 0L Petrol: Kia FE, 2.0L SOHC/DOHC Inline-4, Approx. 118-130 hp @ 5000-5500 rpm, 135-139 lb-ft @ 3000-3500 rpm. Multi-point fuel injection. Engine 2 0L Diesel: Kia RF, 2.0L SOHC Turbocharged Inline-4 Diesel, Approx. 81-85 hp @ 4000 rpm, 135-140 lb-ft @ 2000 rpm. Indirect injection, turbocharging. Performance Acceleration 0 60 Petrol: Approx. 10-13 seconds (depending on engine and drivetrain) Top Speed: Approx. 95-105 mph Fuel System Fuel Delivery: Carburetor (early 1.8L), Multi-point Fuel Injection (MPFI) for 2.0L petrol, Indirect Injection with Turbocharger for diesel. Fuel Type: Unleaded Gasoline (Octane 87 minimum), Diesel Fuel 🔧 Transmission Standard Gearbox Options: 5-speed manual transmission Optional Automatic Transmission: 4-speed automatic transmission Features Drivetrain Options: Part-time 4WD with selectable high/low range, 2WD rear-wheel drive Transfer Case: DANA 231 (common for 4WD models) 📐 Dimensions Exterior Length: Approx. 168.1 - 171.0 inches Width: Approx. 68.7 inches Height: Approx. 64.4 - 66.1 inches Wheelbase: Approx. 100.4 inches Interior Passenger Capacity: 5 Cargo Cargo Volume Behind Rear Seats: Approx. 22.1 cubic feet Cargo Volume With Rear Seats Folded: Approx. 65.7 cubic feet Weights Curb Weight: Approx. 3100 - 3600 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Not rated or below average (historical data for early SUVs) IIHS Crash Test Ratings: Likely 'Acceptable' or 'Marginal' in frontal impacts; limited side impact data. Active Features ABS: Optional on some models/trims Passive Features Airbags: Driver and passenger front airbags (standard on later models) Seatbelts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Limited speaker configurations. Climate Control: Manual HVAC controls (fan speed, temperature, mode selection). Optional air conditioning. Driver Assistance Cruise Control: Available on higher trims. Connectivity Power Windows Locks: Available on higher trims, manual windows/locks on base models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) - Consult manual for specific engine type. Transmission Fluid Change: Every 30,000 miles for automatic, Every 60,000 miles for manual (check manual for specific fluid type and intervals). Spark Plug Replacement: Every 30,000 miles (standard plugs) or 60,000-100,000 miles (if equipped with iridium plugs - check specific engine). Fluid Specifications Engine Oil: API SG or higher. Viscosity: 5W-30 or 10W-30 (depending on ambient temperature). Check manual for precise recommendation. Capacity: Approx. 4.2-4.5 quarts. Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Capacity: Approx. 7.4-8.1 quarts. Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: ATF DEXRON III or equivalent Known Issues Diesel Engine Reliability: Potential for injector pump issues, glow plug failures, turbocharger problems (RF engine). Automatic Transmission Longevity: Some models may experience premature...
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KIA SPORTAGE Service Repair Manual 1995 1996 1997 1998 1999 2000 2001 2002 2003
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sportage
Codes
Chassis Code:
NF (First Generation - North America)
Engine Codes:
B3 (1.8L I4), FE (2.0L I4), RF (2.0L TD I4)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
DIY mechanics, independent repair shops, owner enthusiasts seeking in-depth knowledge.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Mitsubishi Montero Sport, Suzuki Vitara, Ford EcoSport (early models)
Key Features
Vehicle Appeal:
Affordability, rugged styling, available 4WD, relatively simple mechanicals.
Manual Value Proposition:
Provides a complete resource for maintaining and repairing the first-generation Sportage, essential for its longevity and optimal performance.
📋 Manual Details
Coverage Areas
Covered Years:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Covered Models:
All Sportage trims and variants
Covered Engines:
1.8L I4 (B3), 2.0L I4 (FE/FE-DOHC), 2.0L Turbo Diesel I4 (RF)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (mechanical, lubrication, cooling, fuel, ignition, emissions), Transmission (manual & automatic), Drivetrain (transfer case, differentials, drive shafts, axles)
Chassis:
Suspension (front & rear), Steering, Brakes (hydraulic, ABS), Wheels & Tires
Electrical:
Wiring diagrams, lighting, power distribution, starter, alternator, battery, ignition system, sensors, ECUs, diagnostic trouble codes (DTCs)
Body And Interior:
Body panels, doors, windows, seats, climate control, body hardware, trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Repair:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical system troubleshooting, body panel repair
Diagnostics:
Troubleshooting charts, symptom-based diagnosis, DTC interpretation, component testing procedures
Technical Depth
Depth:
Comprehensive: From basic fluid checks and adjustments to complete engine and transmission overhauls, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Quality:
High-resolution scans, clear text for searchability and printing
Searchable:
Yes, text-searchable PDF
Print Quality
Printability:
Printable pages for easy workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1 8L:
Kia B3, 1.8L SOHC Inline-4, Approx. 96 hp @ 5000 rpm, 119 lb-ft @ 3000 rpm. Carbureted or early fuel injection.
Engine 2 0L Petrol:
Kia FE, 2.0L SOHC/DOHC Inline-4, Approx. 118-130 hp @ 5000-5500 rpm, 135-139 lb-ft @ 3000-3500 rpm. Multi-point fuel injection.
Engine 2 0L Diesel:
Kia RF, 2.0L SOHC Turbocharged Inline-4 Diesel, Approx. 81-85 hp @ 4000 rpm, 135-140 lb-ft @ 2000 rpm. Indirect injection, turbocharging.
Performance
Acceleration 0 60 Petrol:
Approx. 10-13 seconds (depending on engine and drivetrain)
Top Speed:
Approx. 95-105 mph
Fuel System
Fuel Delivery:
Carburetor (early 1.8L), Multi-point Fuel Injection (MPFI) for 2.0L petrol, Indirect Injection with Turbocharger for diesel.
Fuel Type:
Unleaded Gasoline (Octane 87 minimum), Diesel Fuel
🔧 Transmission
Standard
Gearbox Options:
5-speed manual transmission
Optional
Automatic Transmission:
4-speed automatic transmission
Features
Drivetrain Options:
Part-time 4WD with selectable high/low range, 2WD rear-wheel drive
Transfer Case:
DANA 231 (common for 4WD models)
📐 Dimensions
Exterior
Length:
Approx. 168.1 - 171.0 inches
Width:
Approx. 68.7 inches
Height:
Approx. 64.4 - 66.1 inches
Wheelbase:
Approx. 100.4 inches
Interior
Passenger Capacity:
5
Cargo
Cargo Volume Behind Rear Seats:
Approx. 22.1 cubic feet
Cargo Volume With Rear Seats Folded:
Approx. 65.7 cubic feet
Weights
Curb Weight:
Approx. 3100 - 3600 lbs
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Not rated or below average (historical data for early SUVs)
IIHS Crash Test Ratings:
Likely 'Acceptable' or 'Marginal' in frontal impacts; limited side impact data.
Active Features
ABS:
Optional on some models/trims
Passive Features
Airbags:
Driver and passenger front airbags (standard on later models)
Seatbelts:
3-point front and rear seat belts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Limited speaker configurations.
Climate Control:
Manual HVAC controls (fan speed, temperature, mode selection). Optional air conditioning.
Driver Assistance
Cruise Control:
Available on higher trims.
Connectivity
Power Windows Locks:
Available on higher trims, manual windows/locks on base models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe service) / 7,500 miles or 12 months (normal service) - Consult manual for specific engine type.
Transmission Fluid Change:
Every 30,000 miles for automatic, Every 60,000 miles for manual (check manual for specific fluid type and intervals).
Spark Plug Replacement:
Every 30,000 miles (standard plugs) or 60,000-100,000 miles (if equipped with iridium plugs - check specific engine).
Fluid Specifications
Engine Oil:
API SG or higher. Viscosity: 5W-30 or 10W-30 (depending on ambient temperature). Check manual for precise recommendation. Capacity: Approx. 4.2-4.5 quarts.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Capacity: Approx. 7.4-8.1 quarts.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF DEXRON III or equivalent
Known Issues
Diesel Engine Reliability:
Potential for injector pump issues, glow plug failures, turbocharger problems (RF engine).
Automatic Transmission Longevity:
Some models may experience premature wear in the automatic transmission, especially if not maintained. Overheating can be a factor.
Rust And Corrosion:
As with many vehicles of this era, especially those in rust-prone climates, chassis and body rust can be a significant issue.
Electrical Gremlins:
Minor electrical issues such as faulty window regulators, door lock actuators, or sensor failures can occur.
Suspension Wear:
Ball joints, tie rod ends, and bushings in the suspension can wear out over time, leading to clunks and alignment issues.
📚 Vehicle History
Brand Heritage
Kia Introduction To Us Market:
Kia entered the US market in 1994 with the Sephia sedan and the Sportage SUV, aiming for value-oriented consumers.
Model Evolution
First Generation Launch:
The first-generation Sportage (index NF) debuted in late 1993 (as a 1995 model in the US), based on a modified Mazda Bongo platform. It was offered in short-wheelbase (3-door) and long-wheelbase (5-door) configurations.
Mid Cycle Refresh:
A minor facelift occurred around 2000, introducing updated styling and some interior refinements, along with the introduction of the more powerful DOHC 2.0L engine.
Production
Production Period Us:
1995-2003 (First Generation)
Manufacturing Locations:
South Korea
🏆 Awards & Recognition
Recognitions
Motor Trend SUV Of The Year:
Not a recipient
Ratings
Consumer Reports Reliability:
Generally rated below average to average during its production years.
Certifications
Emissions Certification:
Meets EPA emissions standards for its model years.
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