The TE350 is a distinguished two-stroke, liquid-cooled enduro motorcycle, produced in 1995 and 1996. Renowned for its performance and off-road prowess, it represents a key model in the brand's long-standing legacy in motorsports. This versatile machine is engineered for demanding terrain, offering a potent 347cc engine coupled with a responsive 6-speed manual transmission. Its robust construction and focus on rider control have made it a respected choice for enduro enthusiasts seeking a reliable and capable off-road companion. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, repair, and troubleshooting of the TE350. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, clutch, suspension, brakes, electrical, exhaust, wheels, tires, frame, and bodywork. With mechanic-level detail, the manual offers step-by-step procedures for routine maintenance, component overhauls, and diagnostics, along with critical specifications and tolerances. This resource is invaluable for owners, mechanics, and technicians aiming to preserve the optimal performance and longevity of their TE350. 🏷️ Basic Information Identification Make: Husqvarna Model: TE350 Production Years Covered: 1995, 1996 👋 Introduction Market Position Segment: Enduro/Off-Road Motorcycle Competitive Analysis Competitors: KTM EXC, Yamaha WR, Honda CR, Suzuki RM Key Features Vehicle Type: Two-stroke, liquid-cooled Enduro motorcycle Manual Purpose: To provide comprehensive guidance for maintenance, repair, and troubleshooting 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair Page Count Estimated Pages: Detailed (exact count not specified but implied to be extensive) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied for international mechanic use) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, troubleshooting, tuning, component overhaul Fuel System: Carburetor service, fuel pump, fuel lines, fuel tank Ignition System: Ignition coil, spark plug, CDI unit, timing Cooling System: Radiator, hoses, thermostat, coolant specifications Transmission: Gearbox disassembly, assembly, inspection, fluid specifications Clutch: Clutch operation, adjustment, replacement (friction plates, pressure plates) Suspension: Front forks (Öhlins or WP depending on spec), rear shock absorber, linkages, seals, oil levels, valving Brakes: Hydraulic brake systems (front and rear), caliper service, master cylinder, brake fluid specifications, bleeding procedures Electrical System: Wiring diagrams, lighting, battery, charging system, starter, switches, fuses Exhaust System: Exhaust pipe and silencer maintenance Wheels And Tires: Wheel bearing service, tire pressure, rim specifications Frame And Bodywork: Chassis inspection, seat, plastics, decals Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues Component Overhaul: Detailed step-by-step instructions for rebuilding major components Specifications And Tolerances: Torque values, clearances, measurements for all serviceable parts Adjustment Procedures: Carburetor jetting, ignition timing, clutch, brake lever adjustments Technical Depth Depth: Mechanic-level detail, suitable for in-depth repairs and diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High resolution, printable (assumed for workshop use) Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled Displacement: 347cc Bore X Stroke: 72.0 mm x 85.0 mm (typical for this era/displacement) Compression Ratio: Approx. 8.0:1 to 9.0:1 (typical for off-road two-strokes) Performance Horsepower: Approx. 40-45 HP (estimated, varies with tuning and specific model year) Torque: Not readily specified, but characteristic of strong mid-range power for off-road use Fuel System Carburetor Model: Mikuni VM38SS or similar 38mm flat-slide carburetor (common for this model) Fuel Type: Unleaded gasoline with appropriate two-stroke oil pre-mix (ratio specified in manual) Lubrication Premix Oil: High-quality synthetic or mineral two-stroke oil (specific grades recommended in manual) 🔧 Transmission Standard Type: 6-speed manual transmission Optional Variants: N/A (single transmission option typically) Features Clutch Type: Wet, multi-plate Transmission Oil: Specific gear oil/ATF blend (refer to manual for grade and capacity) 📐 Dimensions Exterior Wheelbase: Approx. 1470 mm (57.9 inches) (typical for the era) Weights Dry Weight: Approx. 115 kg (253.5 lbs) (typical for the era) Fuel Capacity: Approx. 11 liters (2.9 US gallons) (typical for enduro models) 🛡️ Safety Features Ratings Crash Tests: N/A (Motorcycles are not subjected to standardized automotive crash tests) Active Features Braking System: Hydraulic disc brakes front and rear Passive Features Lighting: Headlight, taillight, brake light (for street legality where applicable) 💡 Technology Features Infotainment Features: Basic motorcycle instrumentation (speedometer, odometer, engine hour meter, warning lights) Driver Assistance Features: N/A (No electronic rider aids typically found on this era of off-road bikes) Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Every 10-15 hours of riding, or as specified by manual (typical for 2-strokes) Air Filter Cleaning: After every few rides or as needed depending on conditions Spark Plug Check: Regularly, before extended rides Fluid Specifications Engine Oil Premix: Refer to manual for specific API service classification and viscosity grade (e.g., SAE 2T) Transmission Oil: Refer to manual for specific grade (e.g., SAE 80W/90 or ATF) Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact...