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Husqvarna TE610 1995 1996 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE610 Model Year: 1995, 1996 Codes Engine Code Generic: TE610-specific Generation Generation Identifier: Second Generation TE610 👋 Introduction Market Position Vehicle Segment: Dual-Sport / Enduro Motorcycle Competitive Analysis Competitors 1995 1996: KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR series Key Features Motorcycle Purpose: Versatile off-road capability with road legality, suitable for trail riding, adventure touring, and light commuting. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: 300-500 Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Overhaul: Yes Fuel System And Carburetion: Yes Ignition System: Yes Cooling System: Yes Transmission And Clutch: Yes Suspension Systems Front And Rear: Yes Brake System Front And Rear: Yes Electrical System And Wiring Diagrams: Yes Frame And Bodywork: Yes Wheel And Tire Service: Yes Lubrication System: Yes Procedures Included Routine Maintenance Tasks: Yes Troubleshooting Guides: Yes Component Disassembly And Reassembly: Yes Diagnostic Procedures: Yes Adjustment Procedures: Yes Special Tool Identification And Use: Yes Technical Depth Depth Of Coverage: Comprehensive: From basic maintenance to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely, depending on the original scan quality. Print Quality Print Quality Recommendation: High resolution recommended for clarity of diagrams and text. Binding Type Binding For Digital Format: N/A (Digital Download) Paper Type Paper Type For Print: Standard A4 or Letter paper suitable for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 576 cc (35.1 cu in) Bore X Stroke: Approx. 92 mm x 84 mm (3.62 in x 3.31 in) Compression Ratio: Typically around 9.5:1 to 10.0:1 Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves Performance Horsepower Estimate: Approximately 40-45 hp (at crankshaft) Torque Estimate: Approximately 45-50 Nm (33-37 lb-ft) (at crankshaft) Fuel System Carburetor Type: Mikuni VM or TMR series, single Carburetor Size Estimate: 38 mm or 40 mm 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed manual Optional Optional Transmissions: N/A Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: Varies, typically around 2200 mm (86.6 in) Overall Width: Varies, typically around 850 mm (33.5 in) Overall Height: Varies, typically around 1250 mm (49.2 in) Wheelbase: Approx. 1470 mm (57.9 in) Ground Clearance: Approx. 300 mm (11.8 in) Weights Dry Weight: Approx. 130 kg (287 lbs) Wet Weight Estimate: Approx. 145 kg (320 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically not rated by NHTSA/Euro NCAP) Active Features Braking System: Hydraulic disc brakes, front and rear Suspension Stability: Long-travel suspension for off-road terrain management Passive Features Lighting: Headlight, tail light, brake light, turn signals (where applicable for road legality) 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation (speedometer, odometer, tachometer if equipped). Driver Assistance ABS Or Traction Control: No electronic rider aids. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical recommendation). Air Filter Cleaning: Every 1,000 km (620 miles) or as needed based on conditions. Spark Plug Replacement: Every 6,000 km (3,730 miles) or annually. Valve Clearance Check: Every 6,000 km (3,730 miles). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil. Engine Oil Capacity: Approx. 1.8 - 2.0 liters (1.9 - 2.1 US qt) with filter change. Coolant Type: Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio). Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Carburetor Tuning: Can be sensitive to altitude and temperature; requires periodic adjustment. Electrical Connections: Older models may experience corrosion or loose connections, particularly in off-road environments. Suspension Seals: Fork seals and shock seals can wear over time, especially with heavy off-road use. Clutch Adjustment: Clutch cable and operation may require periodic adjustment for optimal feel. 📚 Vehicle History Brand Heritage Husqvarna Legacy: Husqvarna is one of the oldest motorcycle manufacturers, founded in Sweden in 1689, with a long history in off-road racing and innovation. Model Evolution Te610 Positioning: Part of Husqvarna's 'TE' (Tout Terrain) enduro line, designed for versatility. 1990S Husqvarna: 1990s marked a period of continued development in their four-stroke enduro and motocross offerings. Production Manufacturing Location: Italy (under Cagiva ownership during this period) 🏆 Awards & Recognition Recognitions Industry Awards: While specific awards for the 1995-1996 TE610 are not widely documented, Husqvarna motorcycles of this era were generally well-regarded within the off-road community for their performance and durability.
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Husqvarna TE610 1995 1996 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE610
Model Year:
1995, 1996
Codes
Engine Code Generic:
TE610-specific
Generation
Generation Identifier:
Second Generation TE610
👋 Introduction
Market Position
Vehicle Segment:
Dual-Sport / Enduro Motorcycle
Competitive Analysis
Competitors 1995 1996:
KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR series
Key Features
Motorcycle Purpose:
Versatile off-road capability with road legality, suitable for trail riding, adventure touring, and light commuting.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Page Count
Estimated Page Count:
300-500
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service And Overhaul:
Yes
Fuel System And Carburetion:
Yes
Ignition System:
Yes
Cooling System:
Yes
Transmission And Clutch:
Yes
Suspension Systems Front And Rear:
Yes
Brake System Front And Rear:
Yes
Electrical System And Wiring Diagrams:
Yes
Frame And Bodywork:
Yes
Wheel And Tire Service:
Yes
Lubrication System:
Yes
Procedures Included
Routine Maintenance Tasks:
Yes
Troubleshooting Guides:
Yes
Component Disassembly And Reassembly:
Yes
Diagnostic Procedures:
Yes
Adjustment Procedures:
Yes
Special Tool Identification And Use:
Yes
Technical Depth
Depth Of Coverage:
Comprehensive: From basic maintenance to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely, depending on the original scan quality.
Print Quality
Print Quality Recommendation:
High resolution recommended for clarity of diagrams and text.
Binding Type
Binding For Digital Format:
N/A (Digital Download)
Paper Type
Paper Type For Print:
Standard A4 or Letter paper suitable for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
576 cc (35.1 cu in)
Bore X Stroke:
Approx. 92 mm x 84 mm (3.62 in x 3.31 in)
Compression Ratio:
Typically around 9.5:1 to 10.0:1
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves
Performance
Horsepower Estimate:
Approximately 40-45 hp (at crankshaft)
Torque Estimate:
Approximately 45-50 Nm (33-37 lb-ft) (at crankshaft)
Fuel System
Carburetor Type:
Mikuni VM or TMR series, single
Carburetor Size Estimate:
38 mm or 40 mm
🔧 Transmission
Standard
Transmission Type:
Constant mesh, 6-speed manual
Optional
Optional Transmissions:
N/A
Features
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Overall Length:
Varies, typically around 2200 mm (86.6 in)
Overall Width:
Varies, typically around 850 mm (33.5 in)
Overall Height:
Varies, typically around 1250 mm (49.2 in)
Wheelbase:
Approx. 1470 mm (57.9 in)
Ground Clearance:
Approx. 300 mm (11.8 in)
Weights
Dry Weight:
Approx. 130 kg (287 lbs)
Wet Weight Estimate:
Approx. 145 kg (320 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycles typically not rated by NHTSA/Euro NCAP)
Active Features
Braking System:
Hydraulic disc brakes, front and rear
Suspension Stability:
Long-travel suspension for off-road terrain management
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals (where applicable for road legality)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, odometer, tachometer if equipped).
Driver Assistance
ABS Or Traction Control:
No electronic rider aids.
Connectivity
Connectivity Features:
N/A
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical recommendation).
Air Filter Cleaning:
Every 1,000 km (620 miles) or as needed based on conditions.
Spark Plug Replacement:
Every 6,000 km (3,730 miles) or annually.
Valve Clearance Check:
Every 6,000 km (3,730 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil.
Engine Oil Capacity:
Approx. 1.8 - 2.0 liters (1.9 - 2.1 US qt) with filter change.
Coolant Type:
Ethylene glycol based antifreeze mixed with distilled water (50/50 ratio).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Carburetor Tuning:
Can be sensitive to altitude and temperature; requires periodic adjustment.
Electrical Connections:
Older models may experience corrosion or loose connections, particularly in off-road environments.
Suspension Seals:
Fork seals and shock seals can wear over time, especially with heavy off-road use.
Clutch Adjustment:
Clutch cable and operation may require periodic adjustment for optimal feel.
📚 Vehicle History
Brand Heritage
Husqvarna Legacy:
Husqvarna is one of the oldest motorcycle manufacturers, founded in Sweden in 1689, with a long history in off-road racing and innovation.
Model Evolution
Te610 Positioning:
Part of Husqvarna's 'TE' (Tout Terrain) enduro line, designed for versatility.
1990S Husqvarna:
1990s marked a period of continued development in their four-stroke enduro and motocross offerings.
Production
Manufacturing Location:
Italy (under Cagiva ownership during this period)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1995-1996 TE610 are not widely documented, Husqvarna motorcycles of this era were generally well-regarded within the off-road community for their performance and durability.
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