The TE610, produced for the 1995 and 1996 model years, represents a robust dual-sport motorcycle engineered for versatility. As part of the esteemed 'TE' enduro line, this Second Generation model offers capable off-road performance combined with road legality, making it ideal for trail riding, adventure touring, and light commuting. Its design emphasizes durability and a strong connection to a rich heritage, one of the oldest motorcycle manufacturers globally. This model features a liquid-cooled, four-stroke, single-cylinder engine with a displacement of 576 cc, delivering approximately 40-45 horsepower and 45-50 Nm of torque. The motorcycle is equipped with a 6-speed manual transmission, wet multi-plate clutch, and hydraulic disc brakes front and rear, supported by long-travel suspension for superior terrain management. This comprehensive factory service manual provides detailed guidance for the maintenance, repair, and servicing of your TE610. Covering a wide array of systems, including the engine, fuel system, ignition, cooling, transmission, suspension, brakes, and electrical systems, this manual is an indispensable resource. It includes procedures for routine maintenance tasks, troubleshooting guides, component disassembly and reassembly, diagnostic steps, and adjustments, along with information on special tools. Whether you are performing basic upkeep or in-depth repairs, this manual equips owners and technicians with the necessary technical specifications and procedures to ensure the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Husqvarna Model: TE610 Model Year: 1995, 1996 Codes Engine Code Generic: TE610-specific Generation Generation Identifier: Second Generation TE610 👋 Introduction Market Position Vehicle Segment: Dual-Sport / Enduro Motorcycle Competitive Analysis Competitors 1995 1996: KTM EXC series, Yamaha WR series, Honda XR series, Suzuki DR series Key Features Motorcycle Purpose: Versatile off-road capability with road legality, suitable for trail riding, adventure touring, and light commuting. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: 300-500 Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Overhaul: Yes Fuel System And Carburetion: Yes Ignition System: Yes Cooling System: Yes Transmission And Clutch: Yes Suspension Systems Front And Rear: Yes Brake System Front And Rear: Yes Electrical System And Wiring Diagrams: Yes Frame And Bodywork: Yes Wheel And Tire Service: Yes Lubrication System: Yes Procedures Included Routine Maintenance Tasks: Yes Troubleshooting Guides: Yes Component Disassembly And Reassembly: Yes Diagnostic Procedures: Yes Adjustment Procedures: Yes Special Tool Identification And Use: Yes Technical Depth Depth Of Coverage: Comprehensive: From basic maintenance to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely, depending on the original scan quality. Print Quality Print Quality Recommendation: High resolution recommended for clarity of diagrams and text. Binding Type Binding For Digital Format: N/A (Digital Download) Paper Type Paper Type For Print: Standard A4 or Letter paper suitable for printing. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 576 cc (35.1 cu in) Bore X Stroke: Approx. 92 mm x 84 mm (3.62 in x 3.31 in) Compression Ratio: Typically around 9.5:1 to 10.0:1 Cooling System: Liquid-cooled Valve Train: SOHC, 4 valves Performance Horsepower Estimate: Approximately 40-45 hp (at crankshaft) Torque Estimate: Approximately 45-50 Nm (33-37 lb-ft) (at crankshaft) Fuel System Carburetor Type: Mikuni VM or TMR series, single Carburetor Size Estimate: 38 mm or 40 mm 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed manual Optional Optional Transmissions: N/A Features Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain 📐 Dimensions Exterior Overall Length: Varies, typically around 2200 mm (86.6 in) Overall Width: Varies, typically around 850 mm (33.5 in) Overall Height: Varies, typically around 1250 mm (49.2 in) Wheelbase: Approx. 1470 mm (57.9 in) Ground Clearance: Approx. 300 mm (11.8 in) Weights Dry Weight: Approx. 130 kg (287 lbs) Wet Weight Estimate: Approx. 145 kg (320 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically not rated by NHTSA/Euro NCAP) Active Features Braking System: Hydraulic disc brakes, front and rear Suspension Stability: Long-travel suspension for off-road terrain management Passive Features Lighting: Headlight, tail light, brake light, turn signals (where applicable for road legality) 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation (speedometer, odometer, tachometer if equipped). Driver Assistance ABS Or Traction Control: No electronic rider aids. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 km (1,860 miles) or 6 months, whichever comes first (typical recommendation). Air Filter Cleaning: Every 1,000 km (620 miles) or as needed based on conditions. Spark Plug Replacement: Every 6,000 km (3,730 miles) or annually. Valve Clearance Check: Every 6,000 km (3,730 miles). Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil. Engine Oil Capacity: Approx. 1.8 - 2.0 liters (1.9 - 2.1 US qt) with filter change. Coolant Type: Ethylene glycol based antifreeze mixed with distilled water (50/50...