Peugeot 406-1995-2005-Workshop Service Repair Manual-Multilanguage
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🏷️ Basic Information Identification Make: Peugeot Model: 406 Years Covered: 1995-2005 Codes Engine Codes Petrol: XU5JP (1.6L 8V), XU7JP (1.8L 8V), XU7JP4 (1.8L 16V), EW7J4 (1.8L 16V), XU10J4 (2.0L 16V), XU10J2TE (2.0L 16V Turbo), EW10J4 (2.0L 16V), EW12J4 (2.2L 16V), ES9J4 / ES9J4S (3.0L V6) Engine Codes Diesel: XUD9 (1.9L TD), DW10 (2.0L HDI), DW10TD (2.0L HDI), DW10ATED (2.0L HDI), XUD11 (2.1L TD), DW12TED4 (2.2L HDI) 👋 Introduction Market Position Target Audience: Owner-operators and professional automotive repair shops seeking comprehensive repair and maintenance information for the Peugeot 406. Competitive Analysis Advantage: Provides dealer-level information at a fraction of the cost, enabling self-sufficiency in vehicle maintenance and repair. Key Features Dealer Level Information: This is the same manual utilized by Peugeot dealerships for servicing and repairs. Ease Of Navigation: Fully indexed for efficient searching and navigation of repair procedures and information. Value Proposition Cost Savings: An economical solution for vehicle maintenance, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Coverage Scope: All Peugeot 406 models from 1995 to 2005. Page Count Estimated Pages: Likely several thousand pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service Repair Manual / Dealer Software Language Languages Included: French, German, English, Italian, Dutch, Spanish, Swedish, Danish, Portuguese, Greek, Finnish, Polish, Hungarian, Russian, Czech, Turkish. Format Delivery Format: Instant Download (ZIP archive containing ISO file for CD-ROM image). Viewing Options: Can be viewed directly on a computer or burned to a CD-ROM. 📖 Manual Coverage Systems Covered Mechanical And Bodywork: Comprehensive coverage of all mechanical systems and bodywork repairs. Electrical Coverage Scope: Partial electrical coverage focusing on removal and replacement procedures for main electrical equipment (ABS, Air Conditioning, Alternator, Dashboard, Sunroof, Lamps, Window Lifters, etc.). Does NOT include wiring diagrams. Chassis And Suspension: Detailed coverage of chassis components, front and rear suspension systems, steering, and wheel alignment. Brake System: Comprehensive information on brake system maintenance, repair, bleeding, and component replacement (discs, pads, calipers, master cylinder, ABS). Fuel System: Covers fuel tank, fuel pump, fuel lines, injectors, and related components for both petrol and diesel engines. Bodywork: Instructions for body panel repairs, door mechanisms, bumper replacement, and interior trim. Safety Systems: Coverage of safety systems beyond ABS, potentially including seatbelt mechanisms and other related components. Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and repair of mechanical components. Maintenance Procedures: Detailed maintenance procedures for keeping the vehicle in optimal working condition. Special Tools: References and potentially diagrams for specialized tools required for specific repair tasks. Technical Depth Depth: Suitable for both DIY enthusiasts and experienced professional mechanics, covering detailed repair and maintenance tasks. Troubleshooting: Includes diagnostic procedures and troubleshooting guides for common mechanical and some electrical issues. 📊 Manual Specifications File Format File Type: ISO (CD-ROM image) Print Quality Printability: All pages are printable, allowing users to print specific sections as needed. Binding Type Binding Method: Digital (viewable on PC, printable). Paper Type Paper Quality: N/A (Digital format, printable on user's chosen paper). Software Requirements Compatibility: Compatible with all Windows operating systems (Windows 8, 7, Vista 32/64-bit, XP, ME, 98, NT, 2000, etc.). Indexing: Fully indexed for quick and easy searching of specific repair information. Delivery Method Delivery Cost: Instant download eliminates shipping costs and delays. ⚙️ Engine Specifications Primary Engine Engine Range: Extensive range including naturally aspirated and turbocharged petrol engines (1.6L to 3.0L V6) and advanced HDI diesel engines (1.9L TD to 2.2L HDI). Performance Power And Torque: Detailed specifications for horsepower and torque output for each engine variant are covered within the manual. Fuel System Fuel Delivery And Management: Coverage of fuel system components, injection systems (MPI, common rail for HDI), and associated maintenance procedures. Cooling And Lubrication Cooling System: Detailed procedures for the engine cooling system, including radiator, thermostat, water pump, and coolant specifications. Lubrication System: Information on engine oil, oil filter, lubrication passages, and recommended oil specifications and change intervals. Diesel Engines Hdi Technology: Specific coverage for common rail diesel (HDI) engines, including injection system diagnostics and component replacement. 🔧 Transmission Standard Gearbox Options: Manual and automatic transmission options are covered. Optional Automatic Transmission: Specific repair and maintenance procedures for automatic transmissions. Features Drivetrain: Coverage includes front-wheel-drive configurations and associated components. 📐 Dimensions Exterior Body Styles: Sedan, Estate (Break/SW), and Coupe body styles are encompassed by the 1995-2005 generation. Interior Cabin Features: Details on interior components for removal and replacement, including dashboard elements and trim. Weights Curb Weight: Weight specifications and distribution details are implicitly covered in structural and suspension sections. 🛡️ Safety Features Ratings Crash Test Performance: Information regarding safety systems like ABS and SRS airbags, but specific Euro NCAP ratings are not explicitly stated in the product description. Active Features ABS System: Removal and replacement procedures for the Anti-lock Braking System (ABS) components are included. Passive Features Airbags: Procedures for the Supplemental...
Instant Download (ZIP archive containing ISO file for CD-ROM image).
Viewing Options:
Can be viewed directly on a computer or burned to a CD-ROM.
📖 Manual Coverage
Systems Covered
Mechanical And Bodywork:
Comprehensive coverage of all mechanical systems and bodywork repairs.
Electrical Coverage Scope:
Partial electrical coverage focusing on removal and replacement procedures for main electrical equipment (ABS, Air Conditioning, Alternator, Dashboard, Sunroof, Lamps, Window Lifters, etc.). Does NOT include wiring diagrams.
Chassis And Suspension:
Detailed coverage of chassis components, front and rear suspension systems, steering, and wheel alignment.
Brake System:
Comprehensive information on brake system maintenance, repair, bleeding, and component replacement (discs, pads, calipers, master cylinder, ABS).
Fuel System:
Covers fuel tank, fuel pump, fuel lines, injectors, and related components for both petrol and diesel engines.
Bodywork:
Instructions for body panel repairs, door mechanisms, bumper replacement, and interior trim.
Safety Systems:
Coverage of safety systems beyond ABS, potentially including seatbelt mechanisms and other related components.
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and repair of mechanical components.
Maintenance Procedures:
Detailed maintenance procedures for keeping the vehicle in optimal working condition.
Special Tools:
References and potentially diagrams for specialized tools required for specific repair tasks.
Technical Depth
Depth:
Suitable for both DIY enthusiasts and experienced professional mechanics, covering detailed repair and maintenance tasks.
Troubleshooting:
Includes diagnostic procedures and troubleshooting guides for common mechanical and some electrical issues.
📊 Manual Specifications
File Format
File Type:
ISO (CD-ROM image)
Print Quality
Printability:
All pages are printable, allowing users to print specific sections as needed.
Binding Type
Binding Method:
Digital (viewable on PC, printable).
Paper Type
Paper Quality:
N/A (Digital format, printable on user's chosen paper).
Software Requirements
Compatibility:
Compatible with all Windows operating systems (Windows 8, 7, Vista 32/64-bit, XP, ME, 98, NT, 2000, etc.).
Indexing:
Fully indexed for quick and easy searching of specific repair information.
Delivery Method
Delivery Cost:
Instant download eliminates shipping costs and delays.
⚙️ Engine Specifications
Primary Engine
Engine Range:
Extensive range including naturally aspirated and turbocharged petrol engines (1.6L to 3.0L V6) and advanced HDI diesel engines (1.9L TD to 2.2L HDI).
Performance
Power And Torque:
Detailed specifications for horsepower and torque output for each engine variant are covered within the manual.
Fuel System
Fuel Delivery And Management:
Coverage of fuel system components, injection systems (MPI, common rail for HDI), and associated maintenance procedures.
Cooling And Lubrication
Cooling System:
Detailed procedures for the engine cooling system, including radiator, thermostat, water pump, and coolant specifications.
Lubrication System:
Information on engine oil, oil filter, lubrication passages, and recommended oil specifications and change intervals.
Diesel Engines
Hdi Technology:
Specific coverage for common rail diesel (HDI) engines, including injection system diagnostics and component replacement.
🔧 Transmission
Standard
Gearbox Options:
Manual and automatic transmission options are covered.
Optional
Automatic Transmission:
Specific repair and maintenance procedures for automatic transmissions.
Features
Drivetrain:
Coverage includes front-wheel-drive configurations and associated components.
📐 Dimensions
Exterior
Body Styles:
Sedan, Estate (Break/SW), and Coupe body styles are encompassed by the 1995-2005 generation.
Interior
Cabin Features:
Details on interior components for removal and replacement, including dashboard elements and trim.
Weights
Curb Weight:
Weight specifications and distribution details are implicitly covered in structural and suspension sections.
🛡️ Safety Features
Ratings
Crash Test Performance:
Information regarding safety systems like ABS and SRS airbags, but specific Euro NCAP ratings are not explicitly stated in the product description.
Active Features
ABS System:
Removal and replacement procedures for the Anti-lock Braking System (ABS) components are included.
Passive Features
Airbags:
Procedures for the Supplemental Restraint System (SRS) airbags, including removal and installation of related components, are covered.
💡 Technology Features
Infotainment
Audio And Navigation:
Manual includes procedures for removal and replacement of dashboard-mounted audio systems and potentially navigation units.
Driver Assistance
Cruise Control:
Information related to the cruise control system's operation and potential repair might be included within relevant sections.
Connectivity
Lighting Systems:
Procedures for servicing and replacing various lamps, including headlights, taillights, and interior lighting.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
Detailed recommended service intervals for oil changes, filter replacements, timing belt inspection/replacement, and other essential maintenance tasks.
Fluid Specifications
Engine Oil:
Specific API/ACEA classifications and SAE viscosity grades for engine oil based on engine type and climate, as well as oil capacities.
Coolant:
Recommended coolant type (e.g., OAT or HOAT) and concentration for the cooling system.
Brake Fluid:
Specification for brake fluid (e.g., DOT 3, DOT 4) and recommended change intervals.
Transmission Fluid:
Specifications and capacities for both manual and automatic transmission fluids.
Known Issues
Common Faults:
While not explicitly listed, the manual will cover diagnosis and repair of common issues such as suspension wear (especially front wishbones), electrical gremlins, and specific engine or transmission problems inherent to various models.
Filters
Part Numbers:
Implicitly covers necessary filter part numbers (oil, air, fuel, cabin) within maintenance procedures.
Engine Maintenance
Timing Belt:
Crucial details on timing belt inspection intervals and replacement procedures, including necessary tensioning and alignment guidance for various engine variants.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
The Peugeot 406 represents a significant model in Peugeot's history, known for its comfort, styling, and driving dynamics.
Model Evolution
Generation I And Ii:
The 1995-2005 period covers the first generation (Type D9) and the facelifted second generation of the Peugeot 406.
Production
Manufacturing Locations:
Primarily manufactured in France, with potential production in other European facilities.
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
The Peugeot 406 received critical acclaim during its production run, often praised for its ride quality, handling, and elegant styling, particularly the coupe version.