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Mitsubishi Mirage 1995 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Year: 1995 Chassis Code: CJ series (specific chassis codes vary by market and body style, e.g., CJ4A, CK4A, CM4A, CN4A) 👋 Introduction Market Position Segment: Subcompact car / Economy car Target Audience: Budget-conscious consumers, first-time car buyers, small families. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda Protegé, Chevrolet Cavalier. Key Features Value Proposition: Affordable price, good fuel economy, practical interior space for its class, reliable powertrain (generally). Body Styles Offered: 3-door hatchback, 4-door sedan, some markets may have offered a 5-door hatchback or coupe. 📋 Manual Details Coverage Areas Market Coverage: Global (primarily North American and European markets for this generation, with variations for Japanese domestic market models) Page Count Estimated Page Count: Approximately 1500+ pages (typical for a comprehensive factory service manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) File Format: PDF Searchability: Fully searchable text (OCR processed) Printability: Printable pages Digital Quality: High-resolution scans, clear diagrams and text 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, component testing, diagnosis, and repair for all gasoline engines offered in the 1995 Mirage (e.g., 1.5L SOHC, 1.8L DOHC, 2.0L DOHC - specific engines depend on market). Engine Management: Fuel injection (MPI), ignition system, emission control systems (EGR, catalytic converter), diagnostic trouble codes (DTCs), sensor testing, ECU operation and pinouts. Transmission Manual: Diagnosis, overhaul, clutch system repair, gearshift linkage, component specifications for manual transmissions (e.g., F5M22, W5M33). Transmission Automatic: Diagnosis, fluid service, electronic control unit (ECU) operation, hydraulic circuits, band and clutch pack overhaul, torque converter information for automatic transmissions (e.g., F4A22, F4A33). Drivetrain: Front-wheel drive axle shafts, CV joints, transaxle operation, propeller shaft and rear differential for AWD models (if applicable). Suspension: Front and rear suspension component diagnosis, repair, alignment specifications, spring and shock absorber replacement, steering knuckle, control arms, ball joints, bushings. Steering: Power steering system diagnosis and repair, rack and pinion unit, steering column, tie rods, power steering pump and fluid specifications. Brakes: Front and rear brake system diagnosis and repair, hydraulic system, ABS system (if equipped), brake pads, rotors, calipers, master cylinder, brake fluid specifications and bleeding procedures. Electrical System: Detailed wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting, instrumentation, power windows, locks, mirrors, audio systems. HVAC: Air conditioning system diagnosis and repair, refrigerant handling, compressor, condenser, evaporator, blower motor, heater core, climate control panel operation. Body And Interior: Body panel repair, door and window glass replacement, interior trim removal and installation, seat repair, bumper repair, weather stripping. Diagnostic Trouble Codes: Comprehensive list of OBD-I and early OBD-II (if applicable for specific models) Diagnostic Trouble Codes (DTCs) with diagnostic procedures and component tests. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, coolant flush, brake fluid replacement, air filter replacement, belt inspection and replacement. Engine Overhaul: Complete engine disassembly, inspection, measurement of wear limits, and reassembly procedures for engine components like pistons, rings, bearings, valves, camshafts, cylinder heads. Transmission Rebuild: Step-by-step instructions for the complete disassembly, repair, and reassembly of both manual and automatic transmissions, including torque specifications and component identification. Brake System Repair: Disc and drum brake component replacement, caliper rebuilding, master cylinder replacement, ABS bleeding procedures, parking brake adjustment. Electrical Diagnostics: Troubleshooting electrical circuits using wiring diagrams, testing for opens, shorts, and grounds, component testing using multimeters and oscilloscopes. Suspension Alignment: Detailed procedures and specifications for checking and adjusting wheel alignment (caster, camber, toe), steering wheel centering. HVAC Service: Refrigerant system evacuation and recharging, leak detection, component replacement (compressor, condenser, evaporator), blower motor and heater core replacement. Body Panel Replacement: Procedures for removing and installing body panels, doors, fenders, hoods, bumpers, and associated hardware. Troubleshooting Guides: Systematic troubleshooting charts and flowcharts for common drivability, electrical, and mechanical issues. Torque Specifications: Extensive listing of all critical torque specifications for engine, chassis, and body components. Special Tools: Identification and usage of specialized tools required for specific repair and diagnostic procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. ⚙️ Engine Specifications Primary Engine Engine 1 Displacement Liters: 1.5L (1499 cc) Engine 1 Configuration: Inline-4, SOHC (Single Overhead Camshaft) Engine 1 Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine 1 Horsepower Approx: 88-92 hp @ 5500-6000 rpm (market dependent) Engine 1 Torque Approx: 90-95 lb-ft @ 3000-3500 rpm (market dependent) Optional Engine Engine 2 Displacement Liters: 1.8L (1830 cc) Engine 2 Configuration: Inline-4, DOHC (Double Overhead Camshaft), 16 valves Engine 2 Fuel Delivery: Multi-Point Fuel Injection (MPI) Engine 2 Horsepower Approx: 113-116 hp @ 6000 rpm (market dependent) Engine 2 Torque Approx: 111-114 lb-ft @ 4000 rpm (market dependent) Engine 3 Displacement Liters: 2.0L (1997 cc) - RS/GSR variants Engine 3 Configuration: Inline-4, DOHC, 16 valves (often with...
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Mitsubishi Mirage 1995 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Year:
1995
Chassis Code:
CJ series (specific chassis codes vary by market and body style, e.g., CJ4A, CK4A, CM4A, CN4A)
👋 Introduction
Market Position
Segment:
Subcompact car / Economy car
Target Audience:
Budget-conscious consumers, first-time car buyers, small families.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mazda Protegé, Chevrolet Cavalier.
Key Features
Value Proposition:
Affordable price, good fuel economy, practical interior space for its class, reliable powertrain (generally).
Body Styles Offered:
3-door hatchback, 4-door sedan, some markets may have offered a 5-door hatchback or coupe.
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily North American and European markets for this generation, with variations for Japanese domestic market models)
Page Count
Estimated Page Count:
Approximately 1500+ pages (typical for a comprehensive factory service manual)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
File Format:
PDF
Searchability:
Fully searchable text (OCR processed)
Printability:
Printable pages
Digital Quality:
High-resolution scans, clear diagrams and text
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, component testing, diagnosis, and repair for all gasoline engines offered in the 1995 Mirage (e.g., 1.5L SOHC, 1.8L DOHC, 2.0L DOHC - specific engines depend on market).
Engine Management:
Fuel injection (MPI), ignition system, emission control systems (EGR, catalytic converter), diagnostic trouble codes (DTCs), sensor testing, ECU operation and pinouts.
Transmission Manual:
Diagnosis, overhaul, clutch system repair, gearshift linkage, component specifications for manual transmissions (e.g., F5M22, W5M33).
Transmission Automatic:
Diagnosis, fluid service, electronic control unit (ECU) operation, hydraulic circuits, band and clutch pack overhaul, torque converter information for automatic transmissions (e.g., F4A22, F4A33).
Drivetrain:
Front-wheel drive axle shafts, CV joints, transaxle operation, propeller shaft and rear differential for AWD models (if applicable).
Suspension:
Front and rear suspension component diagnosis, repair, alignment specifications, spring and shock absorber replacement, steering knuckle, control arms, ball joints, bushings.
Steering:
Power steering system diagnosis and repair, rack and pinion unit, steering column, tie rods, power steering pump and fluid specifications.
Brakes:
Front and rear brake system diagnosis and repair, hydraulic system, ABS system (if equipped), brake pads, rotors, calipers, master cylinder, brake fluid specifications and bleeding procedures.
Electrical System:
Detailed wiring diagrams for all vehicle systems, battery, alternator, starter motor, lighting, instrumentation, power windows, locks, mirrors, audio systems.
HVAC:
Air conditioning system diagnosis and repair, refrigerant handling, compressor, condenser, evaporator, blower motor, heater core, climate control panel operation.
Body And Interior:
Body panel repair, door and window glass replacement, interior trim removal and installation, seat repair, bumper repair, weather stripping.
Diagnostic Trouble Codes:
Comprehensive list of OBD-I and early OBD-II (if applicable for specific models) Diagnostic Trouble Codes (DTCs) with diagnostic procedures and component tests.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, coolant flush, brake fluid replacement, air filter replacement, belt inspection and replacement.
Engine Overhaul:
Complete engine disassembly, inspection, measurement of wear limits, and reassembly procedures for engine components like pistons, rings, bearings, valves, camshafts, cylinder heads.
Transmission Rebuild:
Step-by-step instructions for the complete disassembly, repair, and reassembly of both manual and automatic transmissions, including torque specifications and component identification.
Brake System Repair:
Disc and drum brake component replacement, caliper rebuilding, master cylinder replacement, ABS bleeding procedures, parking brake adjustment.
Electrical Diagnostics:
Troubleshooting electrical circuits using wiring diagrams, testing for opens, shorts, and grounds, component testing using multimeters and oscilloscopes.
Suspension Alignment:
Detailed procedures and specifications for checking and adjusting wheel alignment (caster, camber, toe), steering wheel centering.
HVAC Service:
Refrigerant system evacuation and recharging, leak detection, component replacement (compressor, condenser, evaporator), blower motor and heater core replacement.
Body Panel Replacement:
Procedures for removing and installing body panels, doors, fenders, hoods, bumpers, and associated hardware.
Troubleshooting Guides:
Systematic troubleshooting charts and flowcharts for common drivability, electrical, and mechanical issues.
Torque Specifications:
Extensive listing of all critical torque specifications for engine, chassis, and body components.
Special Tools:
Identification and usage of specialized tools required for specific repair and diagnostic procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement Liters:
1.5L (1499 cc)
Engine 1 Configuration:
Inline-4, SOHC (Single Overhead Camshaft)
Engine 1 Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine 1 Horsepower Approx:
88-92 hp @ 5500-6000 rpm (market dependent)
Engine 1 Torque Approx:
90-95 lb-ft @ 3000-3500 rpm (market dependent)
Optional Engine
Engine 2 Displacement Liters:
1.8L (1830 cc)
Engine 2 Configuration:
Inline-4, DOHC (Double Overhead Camshaft), 16 valves
Engine 2 Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Engine 2 Horsepower Approx:
113-116 hp @ 6000 rpm (market dependent)
Engine 2 Torque Approx:
111-114 lb-ft @ 4000 rpm (market dependent)
Engine 3 Displacement Liters:
2.0L (1997 cc) - RS/GSR variants
Engine 3 Configuration:
Inline-4, DOHC, 16 valves (often with higher performance tuning)
Engine 3 Horsepower Approx:
135-140 hp (specific to performance variants)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Pump Type:
Electric, in-tank
🔧 Transmission
Standard
Transmission Standard Type:
5-speed manual
Optional
Transmission Optional Type:
4-speed automatic
Features
AWD Availability:
All-Wheel Drive (AWD) available on some performance variants (e.g., GSR hatchback).
Clutch Type:
Hydraulically actuated diaphragm spring clutch.
📐 Dimensions
Exterior
Wheelbase Inches:
Approximately 97.4 inches (varies slightly by body style)
Overall Length Inches:
Sedan: ~167.5 inches; Hatchback: ~157.5 inches (market dependent)
Overall Width Inches:
Approximately 66.1 inches
Overall Height Inches:
Approximately 53.7 inches (hatchback) / 53.0 inches (sedan)
Weights
Curb Weight Lbs:
Approximately 2100 - 2500 lbs (depending on engine, transmission, and body style)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely received a 3-star rating from NHTSA for frontal impact (typical for vehicles of this era, actual rating may vary by specific test and year).
NHTSA Front Impact Passenger:
Likely received a 3-star rating from NHTSA for frontal impact.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) available as an option on higher trims or certain markets.
Passive Features
Airbags:
Driver and passenger airbags standard on many 1995 models, check specific market regulations.
Seatbelts:
Three-point seat belts in front and rear, with pretensioners potentially available.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker setup.
Driver Assistance
Cruise Control:
Available as an option on some models and trims.
Power Accessories:
Power windows, power door locks, and power mirrors were optional features on many trims.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 to 7,500 miles or 6-12 months (refer to owner's manual for exact specification).
Engine Coolant Flush:
Every 30,000 to 50,000 miles or 2-4 years.
Timing Belt Replacement:
Crucial for 1.5L SOHC and 1.8L DOHC engines. Recommended replacement every 60,000 to 90,000 miles or 5-7 years (interference engine - failure can cause severe damage).
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 (viscosity depends on ambient temperature, consult manual).
Engine Oil Capacity:
Approximately 3.7 US quarts (3.5 liters) with filter change (for 1.5L SOHC).
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Mitsubishi DiaQueen SP-II M or equivalent ATF (Automatic Transmission Fluid).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with deionized water. Mitsubishi Long Life Coolant (LLC) recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Mounts:
Degradation and failure of engine and transmission mounts can lead to increased vibration and harshness.
Suspension Bushings:
Wear in control arm bushings, sway bar bushings, and tie rod ends can cause steering looseness and clunking noises.
Alternator:
Alternator bearing failure or internal component wear can lead to charging system issues.
Rear Main Seal Leak:
Rear main crankshaft seal leaks can occur, particularly on higher-mileage vehicles.
Rust Corrosion:
Vulnerable areas include wheel wells, rocker panels, and door sills, especially in regions with heavy salt use.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a long history of producing reliable and innovative vehicles.
Model Evolution
Generation:
This 1995 model belongs to the fourth generation of the Mitsubishi Mirage (known as Colt in some markets), produced from 1991 to 1995.
Design Language:
Characterized by a rounded, aerodynamic design typical of the early to mid-1990s, with a focus on interior practicality and compact exterior dimensions.
Production
Manufacturing Plant:
Primarily manufactured in Japan, with potential assembly in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Consistently ranked among the more fuel-efficient vehicles in its class for its era.
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