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1995 Plymouth Neon Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Plymouth Model: Neon Year: 1995 Market Segment: Compact Generation Generation Code: PG Codes Platform: PL 👋 Introduction Market Position Segment: Affordable Compact Car Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier Key Features Design Philosophy: Designed for affordability, fuel efficiency, and surprisingly engaging driving dynamics (especially DOHC models) Platform Innovation: Utilized the innovative PL platform, featuring a multilink rear suspension for its class Manual Value Proposition Benefit: Empowers DIY owners to perform maintenance and repairs, saving significant costs compared to professional service. Convenience: Instant online access from any internet-connected device, replacing cumbersome and often outdated printed manuals. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: 1500+ Manual Type Type: Digital Service and Repair Manual Language Language: English Format Format: Online Access (Web Browser), PC/Laptop/Smartphone/Tablet Compatible Access Duration Duration: 1 Year 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC (16-valve) and 2.0L DOHC (16-valve) "Chrysler World Engine" Fuel System: Fuel Injection (MPI), Fuel Pump, Lines, Filters Ignition System: Coil-on-Plug, Spark Plugs, Ignition Control Module Exhaust System: Manifold, Catalytic Converter, Muffler, Pipes Transmission: Manual (5-speed), Automatic (3-speed and 4-speed) Drivetrain: Front-Wheel Drive (FWD), CV Axles, Differential Suspension: Front MacPherson Struts, Rear Independent Multi-Link, Springs, Dampers, Bushings Steering: Power Rack and Pinion Brakes: Front Disc, Rear Drum (optional Rear Disc), ABS (optional) Electrical System: 12V Battery, Alternator, Starter, Fuses, Relays, Lighting, Power Accessories Body And Chassis: Body Panels, Doors, Hood, Trunk, Glass, Interior Trim Heating Ventilation And Air Conditioning HVAC: Components, Refrigerant, Controls Body Control Module Bcm: Basic functions related to body electronics Safety Restraints: Airbags (driver and passenger), Seatbelts Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Tune-Ups Engine Overhaul: Complete rebuild procedures for both engine variants Transmission Service: Fluid changes, seal replacement, internal component repair Brake Repair: Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service Suspension And Steering Repair: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures Electrical Troubleshooting: Wiring diagrams, circuit testing, component diagnosis HVAC System Repair: Component replacement, refrigerant handling (where applicable to user level), leak testing Body Panel Replacement: Procedures for removing and installing fenders, doors, etc. Diagnostic Trouble Codes DTCs: Extraction and interpretation of diagnostic codes Component Replacement: Detailed steps for replacing individual parts across all systems Torque Specifications: Crucial torque values for assembly and disassembly Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and component-level repair Diagnostic Tools Required: Generic OBD-II scan tools, multimeter, basic hand tools, specialized tools (e.g., spring compressors) 📊 Manual Specifications File Format Format: Proprietary Web-Based Platform Print Quality Quality: N/A (Digital) Binding Type Type: N/A (Digital) Paper Type Type: N/A (Digital) Licensing Source: Officially Licensed, Derived from OE (Original Equipment) Materials ⚙️ Engine Specifications Primary Engine Engine Code Sohc: 420A Engine Description Sohc: 2.0L (1996cc) Inline-4 Cylinder, 16-Valve, SOHC, Port Fuel Injection Displacement Sohc: 1996 cc (121.8 cu in) Bore Sohc: 87.5 mm (3.44 in) Stroke Sohc: 83.0 mm (3.27 in) Compression Ratio Sohc: 9.6:1 Horsepower Sohc Est: 132 hp @ 6000 rpm Torque Sohc Est: 130 lb-ft @ 4800 rpm Secondary Engine Engine Code DOHc: DOHC Engine Description DOHc: 2.0L (1996cc) Inline-4 Cylinder, 16-Valve, DOHC (Double Overhead Camshaft), Sequential Multi-Point Fuel Injection Displacement DOHc: 1996 cc (121.8 cu in) Bore DOHc: 87.5 mm (3.44 in) Stroke DOHc: 83.0 mm (3.27 in) Compression Ratio DOHc: 10.0:1 Horsepower DOHc Est: 140 hp @ 6000 rpm (base) / 150 hp @ 6000 rpm (for ACR/Sport models) Torque DOHc Est: 135 lb-ft @ 4800 rpm (base) / 130 lb-ft @ 5000 rpm (for ACR/Sport models) Fuel System Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Pump Pressure Psi: 30-45 PSI 🔧 Transmission Standard Type: 5-Speed Manual Clutch Type: Dry Single Plate Optional Type 1: 3-Speed Automatic (A604) Type 2: 4-Speed Automatic (41TE) Features Transmission Fluid Type Manual: API GL-4, SAE 75W-90 Synthetic Gear Oil Transmission Fluid Capacity Auto A604 Liters: 7.0 L (7.4 quarts) Transmission Fluid Capacity Auto 41Te Liters: 8.0 L (8.5 quarts) Transmission Fluid Type Auto: Chrysler ATF+3 (or equivalent specification) 📐 Dimensions Exterior Length In: 163.3 in Width In: 67.2 in Height In: 53.7 in Wheelbase In: 104.4 in Front Track In: 57.8 in Rear Track In: 57.8 in Weights Curb Weight Lbs Est: 2550 - 2800 lbs (depending on trim and options) Gross Vehicle Weight Rating Gvwr Lbs Est: 3500 - 3700 lbs Cargo Trunk Volume Cu Ft Est: 13.1 cu ft 🛡️ Safety Features Ratings NHTSA Frontal Driver Est: Acceptable (for its time) NHTSA Frontal Passenger Est: Good (for its time) IIHS Frontal Offset Est: Marginal to Acceptable Active Features ABS: Optional Anti-lock Braking System (ABS) on all four wheels Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point front and rear seatbelts Rollover Protection: Reinforced...
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1995 Plymouth Neon Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Neon
Year:
1995
Market Segment:
Compact
Generation
Generation Code:
PG
Codes
Platform:
PL
👋 Introduction
Market Position
Segment:
Affordable Compact Car
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier
Key Features
Design Philosophy:
Designed for affordability, fuel efficiency, and surprisingly engaging driving dynamics (especially DOHC models)
Platform Innovation:
Utilized the innovative PL platform, featuring a multilink rear suspension for its class
Manual Value Proposition
Benefit:
Empowers DIY owners to perform maintenance and repairs, saving significant costs compared to professional service.
Convenience:
Instant online access from any internet-connected device, replacing cumbersome and often outdated printed manuals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Digital Service and Repair Manual
Language
Language:
English
Format
Format:
Online Access (Web Browser), PC/Laptop/Smartphone/Tablet Compatible
Access Duration
Duration:
1 Year
📖 Manual Coverage
Systems Covered
Engine:
2.0L SOHC (16-valve) and 2.0L DOHC (16-valve) "Chrysler World Engine"
Fuel System:
Fuel Injection (MPI), Fuel Pump, Lines, Filters
Ignition System:
Coil-on-Plug, Spark Plugs, Ignition Control Module
Exhaust System:
Manifold, Catalytic Converter, Muffler, Pipes
Transmission:
Manual (5-speed), Automatic (3-speed and 4-speed)
Drivetrain:
Front-Wheel Drive (FWD), CV Axles, Differential
Suspension:
Front MacPherson Struts, Rear Independent Multi-Link, Springs, Dampers, Bushings
Steering:
Power Rack and Pinion
Brakes:
Front Disc, Rear Drum (optional Rear Disc), ABS (optional)
Electrical System:
12V Battery, Alternator, Starter, Fuses, Relays, Lighting, Power Accessories
Body And Chassis:
Body Panels, Doors, Hood, Trunk, Glass, Interior Trim
Heating Ventilation And Air Conditioning HVAC:
Components, Refrigerant, Controls
Body Control Module Bcm:
Basic functions related to body electronics
Safety Restraints:
Airbags (driver and passenger), Seatbelts
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Tune-Ups
Engine Overhaul:
Complete rebuild procedures for both engine variants
Transmission Service:
Fluid changes, seal replacement, internal component repair
Brake Repair:
Pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder service
Suspension And Steering Repair:
Component replacement (shocks, struts, ball joints, tie rods), alignment procedures
Electrical Troubleshooting:
Wiring diagrams, circuit testing, component diagnosis
HVAC System Repair:
Component replacement, refrigerant handling (where applicable to user level), leak testing
Body Panel Replacement:
Procedures for removing and installing fenders, doors, etc.
Diagnostic Trouble Codes DTCs:
Extraction and interpretation of diagnostic codes
Component Replacement:
Detailed steps for replacing individual parts across all systems
Torque Specifications:
Crucial torque values for assembly and disassembly
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced diagnostics and component-level repair
Diagnostic Tools Required:
Generic OBD-II scan tools, multimeter, basic hand tools, specialized tools (e.g., spring compressors)
📊 Manual Specifications
File Format
Format:
Proprietary Web-Based Platform
Print Quality
Quality:
N/A (Digital)
Binding Type
Type:
N/A (Digital)
Paper Type
Type:
N/A (Digital)
Licensing
Source:
Officially Licensed, Derived from OE (Original Equipment) Materials
⚙️ Engine Specifications
Primary Engine
Engine Code Sohc:
420A
Engine Description Sohc:
2.0L (1996cc) Inline-4 Cylinder, 16-Valve, SOHC, Port Fuel Injection
Displacement Sohc:
1996 cc (121.8 cu in)
Bore Sohc:
87.5 mm (3.44 in)
Stroke Sohc:
83.0 mm (3.27 in)
Compression Ratio Sohc:
9.6:1
Horsepower Sohc Est:
132 hp @ 6000 rpm
Torque Sohc Est:
130 lb-ft @ 4800 rpm
Secondary Engine
Engine Code DOHc:
DOHC
Engine Description DOHc:
2.0L (1996cc) Inline-4 Cylinder, 16-Valve, DOHC (Double Overhead Camshaft), Sequential Multi-Point Fuel Injection
Displacement DOHc:
1996 cc (121.8 cu in)
Bore DOHc:
87.5 mm (3.44 in)
Stroke DOHc:
83.0 mm (3.27 in)
Compression Ratio DOHc:
10.0:1
Horsepower DOHc Est:
140 hp @ 6000 rpm (base) / 150 hp @ 6000 rpm (for ACR/Sport models)
Torque DOHc Est:
135 lb-ft @ 4800 rpm (base) / 130 lb-ft @ 5000 rpm (for ACR/Sport models)
Fuel System
Fuel Type:
Unleaded Gasoline (87 octane minimum recommended)
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Pump Pressure Psi:
30-45 PSI
🔧 Transmission
Standard
Type:
5-Speed Manual
Clutch Type:
Dry Single Plate
Optional
Type 1:
3-Speed Automatic (A604)
Type 2:
4-Speed Automatic (41TE)
Features
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 Synthetic Gear Oil
Transmission Fluid Capacity Auto A604 Liters:
7.0 L (7.4 quarts)
Transmission Fluid Capacity Auto 41Te Liters:
8.0 L (8.5 quarts)
Transmission Fluid Type Auto:
Chrysler ATF+3 (or equivalent specification)
📐 Dimensions
Exterior
Length In:
163.3 in
Width In:
67.2 in
Height In:
53.7 in
Wheelbase In:
104.4 in
Front Track In:
57.8 in
Rear Track In:
57.8 in
Weights
Curb Weight Lbs Est:
2550 - 2800 lbs (depending on trim and options)
Gross Vehicle Weight Rating Gvwr Lbs Est:
3500 - 3700 lbs
Cargo
Trunk Volume Cu Ft Est:
13.1 cu ft
🛡️ Safety Features
Ratings
NHTSA Frontal Driver Est:
Acceptable (for its time)
NHTSA Frontal Passenger Est:
Good (for its time)
IIHS Frontal Offset Est:
Marginal to Acceptable
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on all four wheels
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point front and rear seatbelts
Rollover Protection:
Reinforced A-pillars and B-pillars
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player, Optional CD Player
Speaker Configuration:
Standard 4-speaker system, optional 6-speaker system
Driver Assistance
Cruise Control:
Standard on most trims, optional on base models
Instrument Cluster:
Analog gauges (speedometer, tachometer, fuel, temperature), warning lights
Connectivity
Connectivity Features:
None (pre-internet era for consumer vehicles)
🔧 Maintenance
Service Intervals
Oil Change Miles:
3,000 - 7,500 miles (depending on oil type and driving conditions)
Engine Oil Filter Part Number Est:
Various (e.g., Mopar MO-090, Wix 51515, Fram PH3614)
Air Filter Replacement Miles:
15,000 - 30,000 miles
Spark Plug Replacement Miles Sohc:
30,000 - 60,000 miles (standard spark plugs) / 100,000 miles (platinum plugs)
Spark Plug Replacement Miles DOHc:
30,000 - 100,000 miles (depending on plug type)
Coolant Flush Miles:
30,000 - 50,000 miles or 2-3 years
Transmission Fluid Change Miles Auto:
30,000 - 60,000 miles
Fluid Specifications
Engine Oil Type Viscosity:
API Certified SAE 5W-30 (preferred for fuel economy and cold starts), SAE 10W-30 also acceptable
Engine Oil Capacity Quarts Est:
4.0 - 4.5 quarts (with filter)
Coolant Type:
Chrysler OAT (Organic Acid Technology) Antifreeze/Coolant (specific for this era, often referred to as the 'long life' coolant, or a suitable universal equivalent meeting the Chrysler MS-9769 specification)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Chrysler ATF+3 or equivalent
Known Issues
Engine Oil Consumption:
Some 2.0L SOHC engines (420A) were known to consume oil, especially if not maintained properly.
Timing Belt Tensioner Sohc:
The timing belt tensioner on the 420A engine can fail, leading to catastrophic engine damage if the belt breaks. Replacement at recommended intervals is crucial.
Suspension Component Wear:
Control arm bushings, ball joints, and tie rod ends can wear out prematurely, affecting alignment and steering feel.
Automatic Transmission Issues:
Early A604 transmissions could sometimes exhibit harsh shifting or solenoid issues. Regular fluid changes are important.
Electrical Gremlins:
Like many vehicles of this era, minor electrical issues (e.g., power windows, interior lights) can occur due to aging wiring or components.
Radiator And Cooling System:
Radiator leaks and fan motor failures are not uncommon as the vehicle ages.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation
Model Evolution
Introduction Year:
1994 (as a 1995 model year vehicle)
Design Origin:
Designed and engineered primarily in Auburn Hills, Michigan, USA
Body Styles:
2-Door Coupe, 4-Door Sedan
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Span:
1994-2005 (First Generation: 1995-2000)
🏆 Awards & Recognition
Recognitions
Consumer Reports Rating Est:
Generally average to below-average predicted reliability for its time, particularly concerning early models.
Car And Driver 10Best Mention:
Not a 10Best winner, but noted for its styling and chassis tuning, especially the DOHC models.
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