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Subaru Legacy 1995 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1995 Chassis Code: BD/BG Codes Engine Codes: EJ22, EJ25 (DOHC Turbocharged EJ20G for GT trim) 👋 Introduction Market Position Segment: Mid-size sedan/wagon, known for AWD standard on most models. Reputation: Durable, reliable, with strong all-weather capability due to standard AWD. Competitive Analysis Competitors: Toyota Camry, Honda Accord, Ford Taurus, Mazda 626, Nissan Altima. Key Features Standard AWD: Subaru's signature Symmetrical All-Wheel Drive system. Engine Options: Naturally aspirated and turbocharged Boxer engines. Body Styles: 4-door sedan and 5-door wagon. 📋 Manual Details Coverage Areas Regions Covered: North America, Global Trim Levels Covered: L, LS, GT, Outback (specific trims might vary within the manual) Page Count Estimated Pages: Hundreds of pages (exact number varies by specific printing/download) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt, oil pump, lubrication system. Engine Fuel And Emissions: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP), catalytic converter. Engine Cooling: Radiator, thermostat, water pump, cooling fan, coolant hoses. Engine Ignition: Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control. Transmission Automatic: ATF, transmission removal/installation, valve body, torque converter, clutch packs, seals. Transmission Manual: Clutch system, gearbox removal/installation, gear sets, synchronizers, shifter linkage. Drivetrain AWD: Viscous coupling unit (VCU), transfer case, front and rear differentials, driveshafts, CV joints. Brakes: Hydraulic system, brake fluid, master cylinder, calipers, pads, rotors, ABS system components, parking brake. Suspension: Front struts, rear shocks, control arms, sway bars, bushings, wheel bearings. Steering: Power steering system, pump, rack and pinion, steering column, alignment specifications. Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, accessories. Climate Control: HVAC system, refrigerant, compressor, evaporator, heater core, blower motor. Body And Trim: Exterior panels, interior trim, door mechanisms, glass, bumpers, seals. Safety Systems: Airbag system (SRS), seatbelts, crumple zones. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tune-ups, belt inspections. Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Component Repair: Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Specifications And Tolerances: Torque specifications, clearances, measurements, and alignment data. Special Tools: Identification and usage of Subaru-specific or recommended tools for certain procedures. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and experienced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text for easy navigation (depending on scan quality). Print Quality Printability: Designed to be printed in its entirety or specific sections. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ22 Configuration 1: 2.2L SOHC Flat-4 (Boxer) Horsepower 1: Approx. 135 hp @ 5500 rpm Torque 1: Approx. 135 lb-ft @ 4400 rpm Engine Code 2: EJ25D Configuration 2: 2.5L DOHC Flat-4 (Boxer) Horsepower 2: Approx. 165 hp @ 6000 rpm Torque 2: Approx. 155 lb-ft @ 4000 rpm Engine Code 3: EJ20G (GT models) Configuration 3: 2.0L DOHC Turbocharged Flat-4 (Boxer) Horsepower 3: Approx. 205 hp @ 6000 rpm Torque 3: Approx. 200 lb-ft @ 4000 rpm Performance Aspiration: Naturally aspirated and Turbocharged Fuel System Type: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Type: 5-speed Manual Transmission (MT) Optional Type: 4-speed Automatic Transmission (AT) with Lock-up Torque Converter Features AWD Engagement: Full-time Symmetrical All-Wheel Drive with viscous coupling center differential. 📐 Dimensions Exterior Wheelbase: Approx. 104.3 inches (2649 mm) Length: Approx. 187.2 inches (4755 mm) for Sedan, 187.8 inches (4770 mm) for Wagon Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.5 inches (1410 mm) for Sedan, 58.5 inches (1486 mm) for Wagon Weights Curb Weight: Approx. 3000-3300 lbs (1360-1500 kg) depending on configuration Gross Vehicle Weight Rating: Approx. 4200-4500 lbs (1905-2041 kg) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Likely 4-star (for models with airbags, specific year ratings vary) NHTSA Passenger Front Impact: Likely 4-star (for models with airbags, specific year ratings vary) Active Features ABS: Available (standard on some trims/models) Traction Control: Not commonly available on this generation. Passive Features Airbags: Driver and Passenger airbags available (standard on higher trims). Seatbelts: Three-point front and rear seatbelts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player (optional CD). Display: Basic analog gauges and simple climate controls. No central digital display. Driver Assistance Cruise Control: Available on most trims. Connectivity Aux Input: Not standard; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,750 to 7,500 miles or 6 months, depending on driving conditions and oil type used. Timing Belt Replacement: Crucial interval, usually every 60,000 to 100,000 miles or 5-7 years. Check manual for...
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Subaru Legacy 1995 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
1995
Chassis Code:
BD/BG
Codes
Engine Codes:
EJ22, EJ25 (DOHC Turbocharged EJ20G for GT trim)
👋 Introduction
Market Position
Segment:
Mid-size sedan/wagon, known for AWD standard on most models.
Reputation:
Durable, reliable, with strong all-weather capability due to standard AWD.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Mazda 626, Nissan Altima.
Key Features
Standard AWD:
Subaru's signature Symmetrical All-Wheel Drive system.
Engine Options:
Naturally aspirated and turbocharged Boxer engines.
Body Styles:
4-door sedan and 5-door wagon.
📋 Manual Details
Coverage Areas
Regions Covered:
North America, Global
Trim Levels Covered:
L, LS, GT, Outback (specific trims might vary within the manual)
Page Count
Estimated Pages:
Hundreds of pages (exact number varies by specific printing/download)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, pistons, crankshaft, camshafts, timing belt, oil pump, lubrication system.
Engine Fuel And Emissions:
Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP), catalytic converter.
Engine Cooling:
Radiator, thermostat, water pump, cooling fan, coolant hoses.
Engine Ignition:
Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control.
Transmission Automatic:
ATF, transmission removal/installation, valve body, torque converter, clutch packs, seals.
Transmission Manual:
Clutch system, gearbox removal/installation, gear sets, synchronizers, shifter linkage.
Drivetrain AWD:
Viscous coupling unit (VCU), transfer case, front and rear differentials, driveshafts, CV joints.
Brakes:
Hydraulic system, brake fluid, master cylinder, calipers, pads, rotors, ABS system components, parking brake.
Suspension:
Front struts, rear shocks, control arms, sway bars, bushings, wheel bearings.
Steering:
Power steering system, pump, rack and pinion, steering column, alignment specifications.
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, accessories.
Climate Control:
HVAC system, refrigerant, compressor, evaporator, heater core, blower motor.
Body And Trim:
Exterior panels, interior trim, door mechanisms, glass, bumpers, seals.
Safety Systems:
Airbag system (SRS), seatbelts, crumple zones.
Procedures Included
Preventive Maintenance:
Oil changes, filter replacements, fluid checks and flushes, tune-ups, belt inspections.
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Component Repair:
Detailed step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Specifications And Tolerances:
Torque specifications, clearances, measurements, and alignment data.
Special Tools:
Identification and usage of Subaru-specific or recommended tools for certain procedures.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text for easy navigation (depending on scan quality).
Print Quality
Printability:
Designed to be printed in its entirety or specific sections.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ22
Configuration 1:
2.2L SOHC Flat-4 (Boxer)
Horsepower 1:
Approx. 135 hp @ 5500 rpm
Torque 1:
Approx. 135 lb-ft @ 4400 rpm
Engine Code 2:
EJ25D
Configuration 2:
2.5L DOHC Flat-4 (Boxer)
Horsepower 2:
Approx. 165 hp @ 6000 rpm
Torque 2:
Approx. 155 lb-ft @ 4000 rpm
Engine Code 3:
EJ20G (GT models)
Configuration 3:
2.0L DOHC Turbocharged Flat-4 (Boxer)
Horsepower 3:
Approx. 205 hp @ 6000 rpm
Torque 3:
Approx. 200 lb-ft @ 4000 rpm
Performance
Aspiration:
Naturally aspirated and Turbocharged
Fuel System
Type:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
5-speed Manual Transmission (MT)
Optional
Type:
4-speed Automatic Transmission (AT) with Lock-up Torque Converter
Features
AWD Engagement:
Full-time Symmetrical All-Wheel Drive with viscous coupling center differential.
📐 Dimensions
Exterior
Wheelbase:
Approx. 104.3 inches (2649 mm)
Length:
Approx. 187.2 inches (4755 mm) for Sedan, 187.8 inches (4770 mm) for Wagon
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 55.5 inches (1410 mm) for Sedan, 58.5 inches (1486 mm) for Wagon
Weights
Curb Weight:
Approx. 3000-3300 lbs (1360-1500 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 4200-4500 lbs (1905-2041 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Likely 4-star (for models with airbags, specific year ratings vary)
NHTSA Passenger Front Impact:
Likely 4-star (for models with airbags, specific year ratings vary)
Active Features
ABS:
Available (standard on some trims/models)
Traction Control:
Not commonly available on this generation.
Passive Features
Airbags:
Driver and Passenger airbags available (standard on higher trims).
Seatbelts:
Three-point front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette/CD player (optional CD).
Display:
Basic analog gauges and simple climate controls. No central digital display.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Aux Input:
Not standard; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, depending on driving conditions and oil type used.
Timing Belt Replacement:
Crucial interval, usually every 60,000 to 100,000 miles or 5-7 years. Check manual for exact recommendation.
Coolant Flush:
Recommended every 30,000 to 50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
API SG or SH rated, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity based on temperature).
Engine Oil Capacity:
Approx. 4.5 US quarts (4.3 L) with filter change.
Automatic Transmission Fluid:
Subaru ATF-HP (or equivalent Dexron III type fluid).
Manual Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 gear oil.
Coolant:
Ethylene Glycol-based coolant (e.g., Subaru Super Coolant or equivalent).
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Head Gaskets:
While less prone than later generations, early EJ25D engines could develop head gasket leaks.
Timing Belt:
Failure can cause catastrophic engine damage due to interference design. Regular replacement is critical.
Automatic Transmission:
Some transmissions might exhibit harsh shifting or delayed engagement with age and mileage.
Suspension Components:
Worn bushings and struts are common with age and mileage, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Brand Focus:
Subaru is known for its engineering, particularly its horizontally opposed (Boxer) engines and Symmetrical All-Wheel Drive systems.
Model Evolution
Generation:
Second Generation Subaru Legacy (BD/BG, 1994-1999).
Previous Generation:
First Generation (BF/BG, 1990-1994).
Design Changes:
This generation featured a more rounded, aerodynamic design compared to the previous angular styling. Introduced the GT trim with a turbocharged engine.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press:
The second-generation Legacy generally received positive reviews for its AWD capabilities and comfortable ride, though sometimes criticized for engine power in non-turbo models.
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