CHRYSLER TOWN & COUNTRY/VOYAGER 1996 1997 1998 1999 2000 Service Repair Workshop Manual (PDF)
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country / Voyager Years Covered: 1996, 1997, 1998, 1999, 2000 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture/Pontiac Trans Sport/Oldsmobile Silhouette (GM Minivan Platform), Honda Odyssey, Toyota Sienna, Mercury Villager. Key Features Vehicle Appeal: Spacious interior, comfortable ride, flexible seating arrangements, versatile cargo capacity, suitable for families and cargo hauling. 📋 Manual Details Coverage Areas Geographic Coverage: North America (likely, based on model availability) Page Count Estimated Page Count: Extensive (typical workshop manuals of this era exceed 1000 pages across multiple volumes or comprehensive digital content) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF (potentially with HTML/PDF hybrid components) 📖 Manual Coverage Systems Covered Powertrain: Engine (Gasoline), Cooling System, Fuel System, Exhaust System, Transaxle (Automatic and Manual), Power Transfer Unit (if applicable) Chassis: Suspension (Front and Rear), Steering System (including Power Steering), Brakes (including ABS), Tires and Wheels, Frame and Bumpers Electrical: Battery, Charging System (Alternator, Regulator), Starting System (Starter, Ignition), Ignition System, Lighting (Lamps, Turn Signals), Instrument Panel and Systems, Audio Systems, Horns, Vehicle Speed Control System, Wiper and Washer Systems, Restraint System (Airbags), Power Door Locks, Vehicle Theft Security System, Power Windows, Power Seats, Power Mirrors, Chime Warning/Reminder System, Electrically Heated Systems, Overhead Console, Wiring Diagrams Body: Body, Heating and Air Conditioning, Emission Control Systems Procedures Included Maintenance: Lubrication, Fluid Changes (Oil, Coolant, Brake Fluid, Power Steering Fluid, Transmission Fluid), Filter Replacements, Spark Plug Replacement, Belt Replacement, Wiper Blade Replacement Diagnostics And Repair: Troubleshooting guides, Component testing, System diagnostics (e.g., starting system, charging system, braking system), Engine repair (major and minor), Transmission repair, Suspension and steering component replacement, Brake system overhaul, Electrical system troubleshooting and repair, HVAC system service, Body panel repair (basic) Component Replacement: Removal and installation procedures for all major and many minor components, including but not limited to: engine, transmission, starter, alternator, radiator, water pump, fuel pump, brake calipers, master cylinder, suspension arms, struts, steering rack, power window motors, door locks, seats, mirrors. Technical Depth Depth: Comprehensive Workshop Level (covering diagnostics, disassembly, repair, assembly, and reassembly of most vehicle systems) 📊 Manual Specifications File Format Digital Format: Adobe Acrobat PDF (searchable text may vary depending on source scan quality), HTML/PDF hybrid. Print Quality Digital Quality: Variable (depends on original source; typically clear enough for professional use, but older scans may have artifacts). Binding Type Binding: N/A (Digital File) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (3301cc) V6 OHV (12-valve) 'EGA' / 'EPE' Engine Engine Power 1: Approximately 158-182 hp (depending on year and specific variant) Engine Torque 1: Approximately 190-205 lb-ft (depending on year and specific variant) Secondary Engine Engine Option 2: 3.8L (3778cc) V6 OHV (12-valve) 'L32' Engine Engine Power 2: Approximately 180-215 hp (depending on year and specific variant) Engine Torque 2: Approximately 230-267 lb-ft (depending on year and specific variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management Ignition Type: Distributorless Ignition System (DIS) or Distributor Ignition (depending on specific engine variant and year) 🔧 Transmission Standard Transmission Automatic Transmission Option: 4-speed Automatic Transaxle (e.g., 42LE) Optional Transmission Manual Transmission Option: Manual Transaxle not commonly offered for this generation Town & Country/Voyager, primarily automatic. Features Transmission Control: Electronic Control Unit (ECU) for shift logic and performance. 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches (standard wheelbase), 126.3 inches (long wheelbase) Cargo Cargo Volume: Significant cargo capacity, configurable with folding/removable seats (specific volumes vary by configuration and wheelbase). Weights Curb Weight: Typically in the range of 4000-4500 lbs, depending on configuration and engine. 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and specific crash test, generally good for its class at the time. Likely 4-star or 5-star for frontal impact. Active Features ABS: Standard on many models, optional on others. Anti-lock Braking System. Passive Features Airbags: Driver and front passenger airbags are standard. Side airbags may be optional on later models. Seatbelts: Three-point seatbelts for all outboard seating positions. 💡 Technology Features Infotainment Audio Options: Factory AM/FM/Cassette or CD players, some models may have optional premium audio systems (e.g., Infinity). Driver Assistance Cruise Control: Standard on most models. Vehicle Speed Control System. Connectivity Power Features: Power windows, power door locks, power mirrors are common features, often standard on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to specific manual for exact recommendation). Coolant Change Interval: Initial fill is often long-life, subsequent changes typically every 30,000-50,000 miles or 2-3 years. Transmission Fluid Change Interval: Often recommended around 30,000-60,000 miles, especially under severe driving conditions. Fluid Specifications Engine Oil Type: API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for precise viscosity and specification based...
Troubleshooting guides, Component testing, System diagnostics (e.g., starting system, charging system, braking system), Engine repair (major and minor), Transmission repair, Suspension and steering component replacement, Brake system overhaul, Electrical system troubleshooting and repair, HVAC system service, Body panel repair (basic)
Component Replacement:
Removal and installation procedures for all major and many minor components, including but not limited to: engine, transmission, starter, alternator, radiator, water pump, fuel pump, brake calipers, master cylinder, suspension arms, struts, steering rack, power window motors, door locks, seats, mirrors.
Technical Depth
Depth:
Comprehensive Workshop Level (covering diagnostics, disassembly, repair, assembly, and reassembly of most vehicle systems)
📊 Manual Specifications
File Format
Digital Format:
Adobe Acrobat PDF (searchable text may vary depending on source scan quality), HTML/PDF hybrid.
Print Quality
Digital Quality:
Variable (depends on original source; typically clear enough for professional use, but older scans may have artifacts).
Significant cargo capacity, configurable with folding/removable seats (specific volumes vary by configuration and wheelbase).
Weights
Curb Weight:
Typically in the range of 4000-4500 lbs, depending on configuration and engine.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific crash test, generally good for its class at the time. Likely 4-star or 5-star for frontal impact.
Active Features
ABS:
Standard on many models, optional on others. Anti-lock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags may be optional on later models.
Seatbelts:
Three-point seatbelts for all outboard seating positions.
💡 Technology Features
Infotainment
Audio Options:
Factory AM/FM/Cassette or CD players, some models may have optional premium audio systems (e.g., Infinity).
Driver Assistance
Cruise Control:
Standard on most models. Vehicle Speed Control System.
Connectivity
Power Features:
Power windows, power door locks, power mirrors are common features, often standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to specific manual for exact recommendation).
Coolant Change Interval:
Initial fill is often long-life, subsequent changes typically every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Change Interval:
Often recommended around 30,000-60,000 miles, especially under severe driving conditions.
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-30 or 10W-30 (refer to owner's manual for precise viscosity and specification based on temperature).
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) type coolant, typically Mopar Antifreeze/Coolant (blue color).
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 4) for most automatic transmissions of this era, or equivalent Mopar specified fluid.
Known Issues
Common Powertrain Issues:
Head gasket failures (especially on 3.3L and 3.8L engines, particularly earlier models), transmission solenoid issues, torque converter problems, intake manifold gasket leaks.
Common Chassis Issues:
Worn ball joints and tie rod ends, wheel bearing failures, rear axle bearing issues, power steering pump leaks.
Common Electrical Issues:
Faulty power window motors, door lock actuator failures, instrument cluster problems (e.g., dead pixels, gauge failures), ABS sensor failures, radiator fan control module failures.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the Dodge Caravan/Plymouth Voyager in the mid-1980s, setting the standard for utility and family transport.
Model Evolution
Third Generation:
This generation (NS platform) represented a significant redesign from the previous generation, introducing more aerodynamic styling, improved safety, and enhanced interior flexibility.
Production
Manufacturing Plant:
Windsor Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the Town & Country/Voyager itself may not have consistently made the '10Best' list, Chrysler's minivan platform was a benchmark in its segment during this era and was highly regarded for its functionality.