🏷️ Basic Information Identification Make: Chevrolet Model: K1500 Year: 1996-1997 Codes Platform: GMT400 👋 Introduction Market Position Target Audience: Professional mechanics, technicians, and DIY enthusiasts Competitive Analysis Value Proposition: Provides factory-level repair information comparable to OEM manuals at a fraction of the cost, with perpetual access Key Features Content Quality: Detailed photos, diagrams, step-by-step instructions, exploded views for accurate repairs 📋 Manual Details Coverage Areas Coverage Scope: Complete service, repair, and troubleshooting Page Count Estimated Pages: Hundreds (specific count not provided, but described as very detailed) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (manual & automatic), transfer case, driveshafts, axles, differentials Chassis: Suspension (front & rear), steering, brakes (hydraulic & ABS), wheels, tires Electrical: Battery, charging system, starting system, lighting, instruments, interior electronics, exterior electronics, body control modules, diagnostic systems Body: Body panels, interior trim, doors, windows, mirrors, seats, HVAC system, safety systems (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication Repair: Component removal, disassembly, inspection, repair, reassembly, and installation Troubleshooting: Diagnostic procedures, symptom analysis, fault finding, repair strategies Specifications: Torque values, clearances, measurements, wiring diagrams, vacuum diagrams Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine rebuilds and complex electrical diagnostics 📊 Manual Specifications File Format Compatibility: Fully compatible with Windows & MAC computers Print Quality Print Capability: Print single pages or the entire manual Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Digital (PDF) - No physical paper Licensing Usage License: Lifetime use on unlimited computers, no expiry dates or renewal fees Completeness Version: FULL Manual, no limitations or trial periods ⚙️ Engine Specifications Primary Engine Engine Options: 4.3L V6 (Vortec 4300), 5.0L V8 (Vortec 5000), 5.7L V8 (Vortec 5700) Performance 4.3L V6 (1996): Approx. 190 HP @ 4400 RPM, 250 lb-ft @ 2800 RPM 5.0L V8 (1996): Approx. 205 HP @ 4600 RPM, 275 lb-ft @ 3200 RPM 5.7L V8 (1996): Approx. 255 HP @ 4600 RPM, 330 lb-ft @ 2800 RPM Fuel System Injection Type: Multi-port Fuel Injection (MPFI) - Vortec technology Cooling System Coolant Type: GM Type II Extended Life (50/50 mixture of antifreeze and distilled water), typically orange coolant 🔧 Transmission Standard Transmission Options: 4-speed automatic (4L60-E for 2WD, 4L60-E or NP241C transfer case with 4L60-E for 4WD) Optional Manual Transmission: 5-speed manual (NV3500 for 6-cylinder, NV4500 for V8) Features Transmission Fluid Type: Dexron III (or equivalent MERCON) 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab, Crew Cab (less common for K1500, more for K2500/3500) Wheelbase Options: 117.5" (Regular Cab), 131.5" (Extended Cab) Weights Curb Weight Range: 4,500 - 5,500 lbs (varies by configuration) 🛡️ Safety Features Ratings Airbag System: Driver-side airbag standard, passenger-side airbag optional on some models Active Features ABS: Anti-lock Braking System (ABS) standard on rear wheels, optional 4-wheel ABS Passive Features Seatbelts: Front lap and shoulder belts, rear shoulder belts in extended cabs 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with cassette player and optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Standard on most models Connectivity Onboard Diagnostics: OBD-II compliant system (On-Board Diagnostics II), introduced in 1996, allowing for standardized emissions and engine diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000 miles or 3 months for conventional oil, up to 5,000-7,500 miles for synthetic oil, depending on driving conditions and oil type. Consult manual for specific recommendations. Transmission Fluid Change: Every 30,000-60,000 miles, depending on towing and severe usage. Check fluid condition and level regularly. Spark Plugs: Varies by engine; Vortec engines often have longer-life plugs (e.g., 100,000 miles for some designs), but manual will specify exact type and interval. Fluid Specifications Engine Oil Viscosity: Commonly 5W-30 or 10W-30, depending on ambient temperature. Refer to manual for specific OEM recommendation. Brake Fluid Type: DOT 3 Power Steering Fluid: GM Power Steering Fluid or Dexron III/VI Known Issues Intake Manifold Gaskets: Leaking intake manifold gaskets (especially on V8 engines) leading to coolant or vacuum leaks Heater Core: Heater core leaks, often indicated by coolant smell inside the cabin or fogged windshield Transmission Issues: Potential for 4L60-E transmission wear, particularly in the torque converter clutch and servo pistons, especially with heavy use or towing. Fuel Pump: Fuel pump failures can occur, typically indicated by no-start conditions or intermittent stalling. ABS Sensors: ABS sensor failures can illuminate the ABS warning light and disable the system. 📚 Vehicle History Brand Heritage Chevrolet Trucks: Chevrolet has a long history of producing durable and capable pickup trucks, with the 'K' designation historically representing 4x4 models Model Evolution K1500 Generation: Part of the GMT400 platform introduced in 1988, which featured a significant redesign with improved aerodynamics, ride...