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Chrysler Grand Voyager 1996 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: GS (Second Generation) Model Years Covered: 1996, 1997 Codes Platform Code: NS/GS (Chrysler Minivan Platform) 👋 Introduction Market Position Vehicle Type: Minivan Target Audience Manual: Mechanics and DIY owners Competitive Analysis Primary Competitors Era: Dodge Caravan/Plymouth Voyager, Ford Windstar, Chevrolet Venture Key Features Vehicle Seating Capacity: Configurable (typically 7-8 passengers) Key Features Manual Ease Of Use: Designed for simple explanations, easy to read Completeness: 100% complete and intact, no missing pages/sections 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Page Count: 2267 Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, inspection, and repair) Engine Control System ECM: Yes (diagnostics, testing, and adjustments) Fuel System: Yes (fuel injection, pump, lines, filter, tank) Cooling System: Yes (radiator, fan, thermostat, water pump) Ignition System: Yes (spark plugs, coils, ignition control) Exhaust System: Yes (manifold, catalytic converter, muffler) Transmission Automatic: Yes (repair, adjustment, overhaul, fluid) Drivetrain Axles Cv Joints: Yes (removal, installation, inspection) Suspension Front: Yes (struts, control arms, ball joints, bushings) Suspension Rear: Yes (shocks, springs, trailing arms) Steering System: Yes (power steering, column, rack and pinion) Braking System: Yes (discs, pads, calipers, lines, ABS) Anti-Lock Braking System ABS: Yes (components, diagnosis, repair) Body Exterior: Yes (panels, doors, bumpers, glass, trim) Body Interior: Yes (seats, trim panels, headliner, dashboard) HVAC System: Yes (heating, ventilation, air conditioning) Electrical System Battery Charging: Yes (alternator, battery, wiring) Electrical System Lighting: Yes (headlights, taillights, interior lights) Electrical System Instruments Gauges: Yes (instrument cluster, warning lights) Electrical System Wiper Washer: Yes (motors, linkages, fluid system) Electrical System Power Windows Locks: Yes (motors, switches, mechanisms) Electrical System Audio Visual Systems: Yes (radio, speakers, potential entertainment systems) Airbags Srs: Yes (components, diagnosis, precautions) Cruise Control: Yes (components, testing, repair) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks) Troubleshooting: Yes (diagnostic charts, common problems, fault finding) Disassembly And Assembly: Yes (comprehensive step-by-step for all major components) Inspection And Testing: Yes (component testing, system checks, diagnostic procedures) Adjustment And Calibration: Yes (valve adjustments, throttle body cleaning, sensor calibration) Removal And Installation: Yes (detailed procedures for component replacement) Component Rebuilds: Yes (implied for major components like engines and transmissions) Wiring Diagrams: Yes (essential for electrical troubleshooting) Technical Depth Depth Of Coverage: Comprehensive (bumper-to-bumper, from basic maintenance to complex repairs) Illustrations Diagrams: Yes (pictorial diagrams, exploded views, drawings, photos) Special Tools: Yes (reference to specific service tool numbers and usage) Technical Specifications: Yes (tightening torques, wear limits, fluid capacities, adjustment values) 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader Print Quality Printable: Yes (all pages printable) Zoom Capability: Yes Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.0L V6 SOHC (Mitsubishi 6G72) Engine Option 2: 3.3L V6 OHV (Chrysler EDB/EDZ) Engine Option 3: 3.8L V6 OHV (Chrysler EGH) Performance Horsepower 3.0L: ~150 hp Torque 3.0L: ~170 lb-ft Horsepower 3.3L: ~158 hp Torque 3.3L: ~200 lb-ft Horsepower 3.8L: ~180 hp Torque 3.8L: ~235 lb-ft Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (e.g., 41TE/42LE) Optional Optional Transmission: N/A (primarily automatic for this generation) Features Transmission Control: Electronic transmission control 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches Length: Approx. 190.8 - 193.4 inches (depending on configuration) Width: Approx. 72.1 inches Height: Approx. 68.4 inches Weights Curb Weight: Approx. 4,000 - 4,300 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4/5 Stars (for specific model year testing) NHTSA Frontal Crash Rating Passenger: 4/5 Stars (for specific model year testing) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Driver and passenger front airbags Seat Belts: Three-point seat belts for all seating positions 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and optional CD player Speaker Configuration: Typically 4 to 6 speakers Driver Assistance Cruise Control: Available as an option Connectivity Oem Connectivity: Limited to basic audio system functions 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual, typically 3,000-7,500 miles or 3-6 months Transmission Fluid Change Interval: Refer to manual, often 30,000-60,000 miles Spark Plug Replacement Interval: Refer to manual, varies by engine (e.g., 30,000-100,000 miles) Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 5W-30) Transmission Fluid Type: ATF+3 (Mopar) Coolant Type: Ethylene Glycol based coolant (Mopar Antifreeze/Coolant) Known Issues Common Issue Transmission Slipping: Common in higher mileage units, often related to fluid and filter changes or internal wear. Common Issue Heater Core: Leaking heater cores are a recurring problem due to their location. Common Issue Power Window Motors: Failure of power window motors and regulators. Common...
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Chrysler Grand Voyager 1996 1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Generation:
GS (Second Generation)
Model Years Covered:
1996, 1997
Codes
Platform Code:
NS/GS (Chrysler Minivan Platform)
👋 Introduction
Market Position
Vehicle Type:
Minivan
Target Audience Manual:
Mechanics and DIY owners
Competitive Analysis
Primary Competitors Era:
Dodge Caravan/Plymouth Voyager, Ford Windstar, Chevrolet Venture
Key Features Vehicle
Seating Capacity:
Configurable (typically 7-8 passengers)
Key Features Manual
Ease Of Use:
Designed for simple explanations, easy to read
Completeness:
100% complete and intact, no missing pages/sections
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Page Count:
2267
Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, assembly, inspection, and repair)
Engine Control System ECM:
Yes (diagnostics, testing, and adjustments)
Fuel System:
Yes (fuel injection, pump, lines, filter, tank)
Cooling System:
Yes (radiator, fan, thermostat, water pump)
Ignition System:
Yes (spark plugs, coils, ignition control)
Exhaust System:
Yes (manifold, catalytic converter, muffler)
Transmission Automatic:
Yes (repair, adjustment, overhaul, fluid)
Drivetrain Axles Cv Joints:
Yes (removal, installation, inspection)
Suspension Front:
Yes (struts, control arms, ball joints, bushings)
Suspension Rear:
Yes (shocks, springs, trailing arms)
Steering System:
Yes (power steering, column, rack and pinion)
Braking System:
Yes (discs, pads, calipers, lines, ABS)
Anti-Lock Braking System ABS:
Yes (components, diagnosis, repair)
Body Exterior:
Yes (panels, doors, bumpers, glass, trim)
Body Interior:
Yes (seats, trim panels, headliner, dashboard)
HVAC System:
Yes (heating, ventilation, air conditioning)
Electrical System Battery Charging:
Yes (alternator, battery, wiring)
Electrical System Lighting:
Yes (headlights, taillights, interior lights)
Electrical System Instruments Gauges:
Yes (instrument cluster, warning lights)
Electrical System Wiper Washer:
Yes (motors, linkages, fluid system)
Electrical System Power Windows Locks:
Yes (motors, switches, mechanisms)
Electrical System Audio Visual Systems:
Yes (radio, speakers, potential entertainment systems)
Airbags Srs:
Yes (components, diagnosis, precautions)
Cruise Control:
Yes (components, testing, repair)
Procedures Included
Routine Maintenance:
Yes (oil changes, filter replacements, fluid checks)
Troubleshooting:
Yes (diagnostic charts, common problems, fault finding)
Disassembly And Assembly:
Yes (comprehensive step-by-step for all major components)
Inspection And Testing:
Yes (component testing, system checks, diagnostic procedures)
Adjustment And Calibration:
Yes (valve adjustments, throttle body cleaning, sensor calibration)
Removal And Installation:
Yes (detailed procedures for component replacement)
Component Rebuilds:
Yes (implied for major components like engines and transmissions)
Wiring Diagrams:
Yes (essential for electrical troubleshooting)
Technical Depth
Depth Of Coverage:
Comprehensive (bumper-to-bumper, from basic maintenance to complex repairs)
Illustrations Diagrams:
Yes (pictorial diagrams, exploded views, drawings, photos)
Special Tools:
Yes (reference to specific service tool numbers and usage)
Technical Specifications:
Yes (tightening torques, wear limits, fluid capacities, adjustment values)
📊 Manual Specifications
File Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux OS
Required Software:
Adobe Reader
Print Quality
Printable:
Yes (all pages printable)
Zoom Capability:
Yes
Binding Type
Binding Type:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.0L V6 SOHC (Mitsubishi 6G72)
Engine Option 2:
3.3L V6 OHV (Chrysler EDB/EDZ)
Engine Option 3:
3.8L V6 OHV (Chrysler EGH)
Performance
Horsepower 3.0L:
~150 hp
Torque 3.0L:
~170 lb-ft
Horsepower 3.3L:
~158 hp
Torque 3.3L:
~200 lb-ft
Horsepower 3.8L:
~180 hp
Torque 3.8L:
~235 lb-ft
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (e.g., 41TE/42LE)
Optional
Optional Transmission:
N/A (primarily automatic for this generation)
Features
Transmission Control:
Electronic transmission control
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.3 inches
Length:
Approx. 190.8 - 193.4 inches (depending on configuration)
Width:
Approx. 72.1 inches
Height:
Approx. 68.4 inches
Weights
Curb Weight:
Approx. 4,000 - 4,300 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4/5 Stars (for specific model year testing)
NHTSA Frontal Crash Rating Passenger:
4/5 Stars (for specific model year testing)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models
Passive Features
Airbags:
Driver and passenger front airbags
Seat Belts:
Three-point seat belts for all seating positions
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette and optional CD player
Speaker Configuration:
Typically 4 to 6 speakers
Driver Assistance
Cruise Control:
Available as an option
Connectivity
Oem Connectivity:
Limited to basic audio system functions
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically 3,000-7,500 miles or 3-6 months
Transmission Fluid Change Interval:
Refer to manual, often 30,000-60,000 miles
Spark Plug Replacement Interval:
Refer to manual, varies by engine (e.g., 30,000-100,000 miles)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., SAE 5W-30)
Transmission Fluid Type:
ATF+3 (Mopar)
Coolant Type:
Ethylene Glycol based coolant (Mopar Antifreeze/Coolant)
Known Issues
Common Issue Transmission Slipping:
Common in higher mileage units, often related to fluid and filter changes or internal wear.
Common Issue Heater Core:
Leaking heater cores are a recurring problem due to their location.
Common Issue Power Window Motors:
Failure of power window motors and regulators.
Common Issue Suspension Wear:
Wear in ball joints, tie rod ends, and bushings due to vehicle weight and use.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Pioneer in the minivan segment with the original Dodge Caravan/Plymouth Voyager
Model Evolution
Generation Gs Introduction:
Introduced for the 1996 model year, representing a significant redesign over the previous generation.
Grand Voyager Positioning:
Positioned as a more upscale and feature-rich version of the standard Voyager/Caravan.
Production
Assembly Locations:
Windsor, Ontario, Canada (Chrysler Canada Inc.)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Chrysler minivans often featured on Car and Driver's 10Best lists in earlier generations, setting benchmarks.
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