🏷️ Basic Information Identification Make: Mazda Model: Protegé Years Covered: 1996-1998 Product Type: Service Repair Manual Codes Chassis Codes: BJ (all variants) 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort Key Features Value Proposition: Affordable, reliable transportation with a spirited driving character. Manual Advantage: Enables owners to maintain and repair their vehicle effectively, saving on labor costs and extending vehicle life. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair Procedures Electrical Coverage: Electrical Diagrams Included Page Count Estimated Page Count: Over 1000 Pages (typical for this era's comprehensive manuals) Manual Type Manual Type: Service and Repair Manual Content Scope: Factory-level repair information Language Language: English Format Format: Instant Download (Digital PDF) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, lubrication, cooling, fuel, emissions Transmission: Manual and Automatic Transmission repair, clutch, driveline Brakes: Brake system inspection, repair, hydraulic systems, ABS (if equipped) Steering Suspension: Power steering, suspension components, wheel alignment Electrical: Wiring diagrams, charging system, starting system, lighting, accessories, ECU diagnostics Body Chassis: Body repair, doors, windows, interior trim, chassis components HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Procedures Included Maintenance: Oil changes, filter replacements, tune-ups, fluid checks Troubleshooting: Diagnostic procedures for common problems, DTC interpretation Repair: Component removal, installation, and adjustment for all major systems Rebuilds: Engine and transmission rebuilding procedures Wiring: Complete re-wiring and electrical troubleshooting guides Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Detailed diagnostic flowcharts and specifications for pinpointing issues 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, searchable text and clear diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Codes: FS-DE (2.0L DOHC), Z5-DE (1.5L SOHC - less common for 1996-1998 in many markets, but possible) Displacement 2.0L: 1991 cc (121.5 cubic inches) Configuration 2.0L: Inline 4-cylinder, DOHC, 16 valves Performance 2.0L Horsepower 2.0L: Approx. 120-130 HP @ 5500-6000 RPM (depending on specific tune and market) Torque 2.0L: Approx. 130-135 lb-ft @ 4000-4500 RPM (depending on specific tune and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane minimum recommended) Engine Management ECU: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Hydraulic Actuated Dry Single Plate Clutch Transmission Fluid Spec Manual: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) Transmission Fluid Spec Auto: Dexron III/Mercon Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Wheelbase: Approx. 102.9 inches (2613 mm) Length: Approx. 173.4 inches (4404 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 55.1 inches (1400 mm) Weights Curb Weight: Approx. 2500 - 2800 lbs (1134 - 1270 kg) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 4-star (Good rating for this era) NHTSA Front Impact Passenger: Likely 4-star (Good rating for this era) Active Features ABS: Available Anti-lock Braking System (ABS) on higher trims Passive Features Airbags: Driver and Passenger Airbags standard Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, basic speaker configurations User Interface: Analog knobs and buttons for climate and audio control Driver Assistance Cruise Control: Available on higher trim levels Connectivity Bluetooth Aux: Not available from factory; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 - 30,000 miles (24,000 - 48,000 km) Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type (copper vs. platinum) Timing Belt Replacement: Every 60,000 - 90,000 miles (96,000 - 144,000 km) for FS-DE engine (critical maintenance item) Fluid Specifications Engine Oil Spec: API SJ/SL or ILSAC GF-3/GF-4 compliant, SAE 5W-30 or 5W-20 (check owner's manual for exact recommendation) Coolant Spec: Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent) mixed 50/50 with distilled water Brake Fluid Spec: DOT 3 or DOT 4 brake fluid Known Issues Engine Mounts: Can degrade over time, leading to vibration and harsher ride. Rear Wheel Bearings: Prone to premature wear and noise. Catalytic Converter: Can fail due to age or engine issues, leading to poor performance and emissions. Power Steering Pump: Can develop leaks or noise. Interior Trim Rattles: Common in older vehicles; the manual provides insights into disassembly and reassembly. 📚 Vehicle History Brand Heritage Mazda Philosophy: Jinba Ittai - 'Horse and Rider as One', emphasizing driver connection and responsiveness. Model Evolution Generation: Second Generation Protegé (BG chassis for early models, BJ chassis for 1996-1998...