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Mercedes SLK 1996-2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK Generation Code: R170 Production Years Covered: 1996-2004 Chassis Code: R170 👋 Introduction Market Position Vehicle Segment: Compact Luxury Roadster Target Audience: Enthusiasts seeking a premium convertible experience, luxury buyers Competitive Analysis Key Competitors: BMW Z3, Porsche Boxster (early models), Audi TT Roadster Key Features Distinguishing Features: Vario-roof retractable hardtop, compact dimensions, Mercedes-Benz build quality and luxury Manual Value Proposition: Provides essential technical data for maintaining and repairing a complex luxury vehicle, empowering owners and independent workshops 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Chassis, Convertible Top Mechanism, Interior Trim, Diagnostics Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling system Engine Management: Fuel injection, ignition system, emissions control, sensors, ECU diagnostics and repair Transmission Manual: Clutch, gear shifting mechanisms, internal components, fluid changes Transmission Automatic: Gearbox overhaul, hydraulic systems, torque converter, electronic controls, fluid changes Drivetrain: Rear axle, differential, driveshafts, universal joints Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Steering column, steering rack, power steering system, hydraulic pump, tie rods Brakes: Brake system components (discs, pads, calipers, lines, master cylinder), ABS system, parking brake Electrical System: Battery, charging system, starter, lighting, fuses, relays, wiring diagrams for all circuits HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant recharge Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, convertible top hydraulics and mechanics Interior: Seat removal, dashboard, center console, trim panels, airbag system safety precautions Diagnostics: OBD-II diagnostic trouble codes (DTCs), troubleshooting procedures, common fault diagnosis Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement Repair Procedures: Step-by-step repair instructions for all major systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild Troubleshooting Guidelines: Systematic troubleshooting trees for common problems, diagnostic flowcharts Technical Specifications: Torque specifications for all fasteners, engine data, component tolerances, fluid capacities, electrical resistance values Technical Depth Depth Of Coverage: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Image Quality: High-resolution diagrams and illustrations Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: SLK 200 (M111 E20), SLK 230 Kompressor (M111 E23 ML), SLK 320 (M112 E32), SLK 32 AMG (M112 E32 ML) Slk 200 Displacement: 1998 cc Slk 200 Horsepower: 136 hp @ 5500 rpm Slk 200 Torque: 190 Nm @ 3700 rpm Slk 230 Kompressor Displacement: 2295 cc Slk 230 Kompressor Horsepower: 193 hp @ 5300 rpm Slk 230 Kompressor Torque: 280 Nm @ 2500 rpm Slk 320 Displacement: 3199 cc Slk 320 Horsepower: 215 hp @ 5700 rpm Slk 320 Torque: 310 Nm @ 3000-4250 rpm Slk 32 Amg Displacement: 3199 cc Slk 32 Amg Horsepower: 354 hp @ 6100 rpm Slk 32 Amg Torque: 450 Nm @ 3750 rpm Fuel System Fuel Type: Unleaded Gasoline (Premium recommended) Fuel Delivery: Electronic Fuel Injection (Bosch Motronic variants) 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual (SLK 200, early SLK 230 K) Optional Optional Transmission Type: 5-speed Automatic (722.6 series), 6-speed Manual (later models) Features Automatic Transmission Features: TouchShift (manual shifting capability on some variants) 📐 Dimensions Exterior Length: Approx. 3995 - 4000 mm Width: Approx. 1720 - 1740 mm Height: Approx. 1290 - 1300 mm Weights Curb Weight: Approx. 1300 - 1500 kg (depending on engine and options) 🛡️ Safety Features Ratings Crash Test Ratings: Generally good for its era, specific ratings may vary by region and testing body (e.g., Euro NCAP) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Stability Program (ESP - optional/later models), Traction Control System (TCS - optional/later models) Passive Features Passive Safety Features: Driver and passenger airbags, side impact protection, roll-over protection system (integrated into A-pillars and deployable hoops) 💡 Technology Features Infotainment Infotainment System: Optional COMAND system (CD-based navigation and audio), standard Becker audio units Driver Assistance Driver Assistance Features: Cruise control, optional rain-sensing wipers, optional heated seats, optional Xenon headlights Connectivity Connectivity Options: Optional CD changer, optional teleaid system (early cellular-based emergency call) 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 15,000 miles or 12-24 months (refer to manual for specific year/model) Major Service Interval: Every 30,000 - 60,000 miles, covering spark plugs, filters, and inspection of various components (refer to manual) Fluid Specifications Engine Oil Specification: MB 229.1 or MB 229.3 (e.g., 0W-40, 5W-40, 5W-30 depending on climate and engine) Coolant Specification: Mercedes-Benz approved coolant (e.g., G48/325.0) Brake Fluid Specification: DOT 4 Automatic Transmission Fluid: MB 236.10 or...
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Mercedes SLK 1996-2004 Workshop Service Repair ManualMercedes SLK 1996-2004 Workshop Service Repair ManualMercedes SLK 1996-2004 Workshop Service Repair ManualMercedes SLK 1996-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK
Generation Code:
R170
Production Years Covered:
1996-2004
Chassis Code:
R170
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Roadster
Target Audience:
Enthusiasts seeking a premium convertible experience, luxury buyers
Competitive Analysis
Key Competitors:
BMW Z3, Porsche Boxster (early models), Audi TT Roadster
Key Features
Distinguishing Features:
Vario-roof retractable hardtop, compact dimensions, Mercedes-Benz build quality and luxury
Manual Value Proposition:
Provides essential technical data for maintaining and repairing a complex luxury vehicle, empowering owners and independent workshops
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Chassis, Convertible Top Mechanism, Interior Trim, Diagnostics
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing, lubrication, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, sensors, ECU diagnostics and repair
Transmission Manual:
Clutch, gear shifting mechanisms, internal components, fluid changes
Transmission Automatic:
Gearbox overhaul, hydraulic systems, torque converter, electronic controls, fluid changes
Drivetrain:
Rear axle, differential, driveshafts, universal joints
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Steering column, steering rack, power steering system, hydraulic pump, tie rods
Brakes:
Brake system components (discs, pads, calipers, lines, master cylinder), ABS system, parking brake
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams for all circuits
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant recharge
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, convertible top hydraulics and mechanics
Interior:
Seat removal, dashboard, center console, trim panels, airbag system safety precautions
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), troubleshooting procedures, common fault diagnosis
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement
Repair Procedures:
Step-by-step repair instructions for all major systems, including engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild
Troubleshooting Guidelines:
Systematic troubleshooting trees for common problems, diagnostic flowcharts
Technical Specifications:
Torque specifications for all fasteners, engine data, component tolerances, fluid capacities, electrical resistance values
Technical Depth
Depth Of Coverage:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Image Quality:
High-resolution diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
SLK 200 (M111 E20), SLK 230 Kompressor (M111 E23 ML), SLK 320 (M112 E32), SLK 32 AMG (M112 E32 ML)
Slk 200 Displacement:
1998 cc
Slk 200 Horsepower:
136 hp @ 5500 rpm
Slk 200 Torque:
190 Nm @ 3700 rpm
Slk 230 Kompressor Displacement:
2295 cc
Slk 230 Kompressor Horsepower:
193 hp @ 5300 rpm
Slk 230 Kompressor Torque:
280 Nm @ 2500 rpm
Slk 320 Displacement:
3199 cc
Slk 320 Horsepower:
215 hp @ 5700 rpm
Slk 320 Torque:
310 Nm @ 3000-4250 rpm
Slk 32 Amg Displacement:
3199 cc
Slk 32 Amg Horsepower:
354 hp @ 6100 rpm
Slk 32 Amg Torque:
450 Nm @ 3750 rpm
Fuel System
Fuel Type:
Unleaded Gasoline (Premium recommended)
Fuel Delivery:
Electronic Fuel Injection (Bosch Motronic variants)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual (SLK 200, early SLK 230 K)
Optional
Optional Transmission Type:
5-speed Automatic (722.6 series), 6-speed Manual (later models)
Features
Automatic Transmission Features:
TouchShift (manual shifting capability on some variants)
📐 Dimensions
Exterior
Length:
Approx. 3995 - 4000 mm
Width:
Approx. 1720 - 1740 mm
Height:
Approx. 1290 - 1300 mm
Weights
Curb Weight:
Approx. 1300 - 1500 kg (depending on engine and options)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally good for its era, specific ratings may vary by region and testing body (e.g., Euro NCAP)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP - optional/later models), Traction Control System (TCS - optional/later models)
Passive Features
Passive Safety Features:
Driver and passenger airbags, side impact protection, roll-over protection system (integrated into A-pillars and deployable hoops)
💡 Technology Features
Infotainment
Infotainment System:
Optional COMAND system (CD-based navigation and audio), standard Becker audio units
Driver Assistance
Driver Assistance Features:
Cruise control, optional rain-sensing wipers, optional heated seats, optional Xenon headlights
Connectivity
Connectivity Options:
Optional CD changer, optional teleaid system (early cellular-based emergency call)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 - 15,000 miles or 12-24 months (refer to manual for specific year/model)
Major Service Interval:
Every 30,000 - 60,000 miles, covering spark plugs, filters, and inspection of various components (refer to manual)
Fluid Specifications
Engine Oil Specification:
MB 229.1 or MB 229.3 (e.g., 0W-40, 5W-40, 5W-30 depending on climate and engine)
Coolant Specification:
Mercedes-Benz approved coolant (e.g., G48/325.0)
Brake Fluid Specification:
DOT 4
Automatic Transmission Fluid:
MB 236.10 or MB 236.12 (e.g., ATF 4/5 Speed)
Known Issues
Common Issues:
Vario-roof hydraulic leaks/pump failure, mass airflow sensor (MAF) failure, ignition coil failure, coolant leaks (plastic components), window regulator issues, rust on rear wheel arches
Manual Utility For Issues:
Provides diagnostic steps and repair procedures for all these common issues, including part identification and torque specs.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Long history of innovative and luxurious automobiles, including iconic roadsters like the 300 SL Gullwing and Pagoda SL
Model Evolution
R170 Introduction:
Launched in 1996 as a compact, stylish roadster, marking Mercedes-Benz's entry into this segment. Known for its Vario-roof.
Facelift:
Minor facelift in 2000 introduced revised bumpers, headlights, taillights, interior trim, and engine updates (e.g., introduction of the 320 and 32 AMG).
Production
Manufacturing Plant:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While specific major awards might be scarce, it was recognized for its design and the innovative Vario-roof system.
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