The Daewoo Korando, produced from 1996 to 2006 under the DJ Series designation, is a compact SUV renowned for its body-on-frame construction and 4WD capability, offering robust off-road performance. This generation of the Korando is characterized by its rugged design, drawing lineage from classic Jeep platforms, and positions itself as a capable and value-oriented alternative in the SUV market. It was designed to compete with vehicles like the Jeep Cherokee (XJ) and Toyota 4Runner, emphasizing its utility and durability for both on-road and off-road driving. This comprehensive repair service manual provides essential information for maintaining and repairing the Daewoo Korando DJ Series. It covers a wide array of systems, including engine mechanicals, fuel injection, cooling, lubrication, transmission (manual and automatic), drivetrain, suspension, steering, brakes, and electrical systems. Detailed procedures for maintenance, repair, diagnostics, and troubleshooting are included, along with technical specifications, torque values, and wiring diagrams, making it an invaluable resource for professional technicians and knowledgeable DIY mechanics. 🏷️ Basic Information Identification Make: Daewoo Model: Korando Codes Production Code: DJ Series (1st Generation) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota 4Runner, Mitsubishi Pajero/Montero, Suzuki Vitara Key Features Vehicle Attributes: Body-on-frame construction, 4WD capability, rugged design, capable off-road performance. Manual Value Proposition Target Audience: Professional technicians, DIY mechanics with basic mechanical and electrical knowledge. 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Likely over 1000 pages (typical for a comprehensive factory service manual) Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, emissions control, starting and charging Transmission Systems: Manual and Automatic Transmission (removal, installation, overhaul, diagnosis) Drivetrain Systems: Transfer case, front and rear axles, driveshafts, CV joints, differentials Suspension And Steering: Front and rear suspension components, steering gear, power steering system, wheel alignment Brake Systems: Front and rear brakes (disc/drum), hydraulic system, parking brake, ABS system (if equipped) Electrical Systems: Battery, charging system, starting system, lighting, instruments, warning indicators, body electrical, power distribution HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body And Chassis: Body construction, panels, doors, glass, interior trim, frame and chassis components Diagnostics And Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault codes Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation Diagnostic Procedures: Troubleshooting common problems, electrical circuit diagnosis, sensor testing Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical data Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems Illustrations And Diagrams: Exploded views, diagrams, and photographs to aid in understanding repair procedures Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complex engine and transmission overhauls, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital file) Navigability Zoom Functionality: YES (Zoom IN/OUT functionality) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Likely candidates include 2.3L (2279cc) petrol, 2.5L (2507cc) diesel, and potentially later model 2.0L turbo diesel (VM Motori-sourced or Isuzu-sourced depending on market). Performance Horsepower Range: Approximately 100-130 hp for diesel variants, 120-150 hp for petrol variants, depending on exact engine and tuning. Torque Range: Diesel engines typically offer higher torque for off-road capability, in the range of 200-270 Nm. Fuel System Fuel Delivery: EFI (Electronic Fuel Injection) for petrol engines, direct injection or rotary pump for diesel engines. Engine Management ECU Type: Likely Bosch or Delphi engine control units, with specific models dependent on engine type. 🔧 Transmission Standard Transmission Options: Typically a 5-speed manual transmission was standard. Optional Transmission Options: A 4-speed automatic transmission was often available as an option. Features Transfer Case: Part-time 4WD system with high and low range gearing, selectable from the cabin. 📐 Dimensions Exterior Wheelbase: Approximately 2400 mm (94.5 inches) Length: Approximately 4020-4170 mm (158.3-164.2 inches) Weights Curb Weight: Around 1700-1850 kg (3750-4080 lbs), depending on engine and configuration. 🛡️ Safety Features Ratings Crash Test Results: Limited publicly available crash test data for this specific model and period, typical for vehicles of its era. Passive Features Standard Safety Equipment: Seat belts, potentially driver's airbag on later models or higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Aftermarket head unit upgrades common. Driver Assistance ABS: Anti-lock Braking System (ABS) was an optional feature, typically on higher trim levels or later models....