🏷️ Basic Information Identification Make: Mazda Model: Millenia Year: 1996 Codes Chassis Code: HKE15 Engine Code Primary: KF-ZE (3.0L V6 DOHC Supercharged) Engine Code Optional: Miller Cycle Engine (Supercharged V6) 👋 Introduction Market Position Class: Entry-level Luxury Sedan / Mid-size Sedan Target Audience: Consumers seeking a blend of performance, comfort, and luxury Competitive Analysis Competitors: Acura Legend, Lexus ES 300, Infiniti J30, Toyota Avalon Key Features Distinguishing Technology: Miller Cycle supercharged V6 engine (unique in its class at the time) Design Philosophy: Focus on quiet, comfortable, and refined driving experience with a touch of sportiness Manual Value Proposition Authenticity: Directly sourced from dealership technician manuals, ensuring accuracy and completeness Repair Confidence: Empowers owners and independent mechanics with the knowledge to perform repairs correctly the first time 📋 Manual Details Coverage Areas Diagnostic Codes: OBD-I and early OBD-II (if applicable for year) Repair Scope: All models and all repairs A-Z Geographic Coverage: North America (likely, based on common market availability) Page Count Estimated Pages: 1000-1500 (typical for comprehensive factory service manuals of this era) Manual Type Type: Factory Service Manual / Workshop Manual Purpose: For dealership technicians and professional repair use Language Language: English Format Format: Printed (as implied by 'exact same manual used by technicians') 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, assembly, timing, lubrication system, cooling system, engine management system Engine Performance: Supercharger operation and maintenance, fuel injection system, ignition system Transmission: Automatic transmission (e.g., 4-speed electronic automatic), clutch, torque converter, transmission control module (TCM) Drivetrain: Front-wheel drive (FWD), axles, CV joints, differential Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment procedures Steering: Power steering system, steering rack, column, alignment Brakes: Front and rear disc brakes, ABS system (Anti-lock Braking System), brake fluid specifications, hydraulic system Electrical System: Battery, charging system (alternator), starting system, fuses, relays, wiring diagrams, lighting, instrumentation HVAC: Heating, ventilation, air conditioning system, refrigerant, compressor, blower motor, climate control panel Body And Interior: Exterior trim, body panels, doors, windows, seats, dashboard, interior trim panels Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based diagnostics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Repair: Engine component replacement, transmission service, suspension overhaul, brake system repair, electrical component troubleshooting and replacement Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Specifications: Torque specifications, clearances, fluid capacities, electrical values Special Tools: Identification of special tools required for specific procedures Technical Depth Depth: Comprehensive, from routine maintenance to full engine and transmission rebuilds Diagnostic Detail: Advanced diagnostic strategies, circuit analysis, sensor data interpretation Accuracy: Factory-level accuracy and detail, specific to the 1996 Millenia 📊 Manual Specifications File Format Format: Printed Book Print Quality Quality: High-quality paper stock with clear text and diagrams Binding Type Binding: Professional binding suitable for workshop use (e.g., spiral-bound or lay-flat) Paper Type Paper: Durable, likely coated paper to withstand grease and oil ⚙️ Engine Specifications Primary Engine Engine Code: KF-ZE (Miller Cycle Supercharged) Configuration: 3.0L (2954cc) V6 DOHC 24-valve Aspiration: Supercharged (Miller Cycle Supercharger) Performance Horsepower: 210 HP @ 5300 RPM Torque: 217 lb-ft @ 4000 RPM Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Components Bore X Stroke: 84.5 mm x 89.0 mm Compression Ratio: 8.5:1 🔧 Transmission Standard Type: 4-speed Automatic Electronically Controlled (4EAT) Gear Ratios: Specific ratios detailed within the manual (e.g., 1st: 2.804, 2nd: 1.509, 3rd: 1.000, 4th: 0.720, Reverse: 2.100) Optional Availability: None (only automatic was offered for the Millenia) Features Control: Transmission Control Module (TCM) for adaptive shift control and diagnosis Fluid Specifications Fluid Type: Mazda ATF MV, Dexron III, or Mercon equivalent Fluid Capacities Capacity Qt: Approx. 4.0-4.5 quarts (pan drop and refill) 📐 Dimensions Exterior Length: 192.9 inches Width: 70.1 inches Height: 54.1 inches Wheelbase: 107.1 inches Interior Front Headroom: 38.4 inches Rear Legroom: 36.0 inches Weights Curb Weight: Approx. 3500-3600 lbs Gross Vehicle Weight Rating: Approx. 4500-4600 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated by NHTSA for this year/model, but generally considered safe for its class Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional (or standard on higher trims) Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts Rollover Protection: Reinforced roof structure (standard) 💡 Technology Features Infotainment Audio System: Premium Bose audio system (optional on some trims), CD player or cassette deck Climate Control: Automatic climate control (optional), manual HVAC Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Features: Limited by era; primarily focused on audio and basic comfort features 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles or 6 months, whichever comes first Air Filter Replacement: Every 30,000 miles or 2 years Spark Plug Replacement: Every 60,000 miles (refer to manual for specific...