🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1996 Codes Body Styles: Saloon, Estate Engine Types Covered: 4-cylinder SOHC and DOHC petrol engines Engine Variants Specific: Mi-16, Special/Limited Editions 👋 Introduction Market Position Target Audience: Enthusiasts, DIY mechanics, independent repair shops, owners of the 1996 Peugeot 405 Competitive Analysis Value Proposition: Provides in-depth technical knowledge, enabling cost-effective maintenance and repair, crucial for a vehicle of this age. Key Features Benefits: Saves time and money on repairs, empowers owners with knowledge, facilitates proper vehicle maintenance for longevity. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop repair and service information Specific Systems: Engine, Transmission, Brakes, Suspension, Body Equipment, Electrical Systems Page Count Estimated Page Count: Detailed information suggests a substantial volume, likely several hundred pages. Specific page count not provided in product information. Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine repair and overhaul, cooling system, lubrication system, fuel system, ignition system, exhaust system, engine management Transmission Systems: Manual and automatic transmission repair, clutch, driveshafts Braking Systems: Brake system diagnosis, repair, front and rear brakes, hydraulic systems, ABS (if applicable) Suspension Steering: Front and rear suspension, steering system, wheel alignment Body Equipment: Body panel repair, interior trim, doors, windows, locks, seats, exterior trim Electrical Systems: Wiring diagrams, lighting, instrumentation, ignition, starting, charging, accessories Climate Control: Covers heating, ventilation, and air conditioning (HVAC) systems, including component removal and repair. Fuel Tank System: Details on fuel tank removal, fuel pump, and fuel lines for various engine configurations. Procedures Included Maintenance: Routine maintenance, servicing schedules, fluid changes, filter replacements Repairs Overhaul: Detailed repair procedures for all major vehicle systems, component overhaul instructions Troubleshooting: Diagnostic procedures and symptom-based troubleshooting guides Diagnostic Procedures: Includes detailed diagnostic flowcharts and symptom analysis for various mechanical and electrical issues. Technical Depth Depth: Professional level, covering everything from basic maintenance to complex mechanical and electrical repairs. Includes detailed diagrams and specifications. Torque Specifications: Provides precise torque values for all critical fasteners, essential for correct assembly and preventing damage. 📊 Manual Specifications File Format File Quality: PDF format, implying good resolution for diagrams and text. Searchable text functionality is typically present in professionally formatted PDFs. Searchability: Professional PDF formatting typically allows for text searching, greatly enhancing usability for quick information retrieval. Print Quality Printable: Yes, PDF files are printable. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Displacements Gasoline: 1.4L (1360 cc), 1.6L (1580 cc), 1.8L (1761 cc), 1.9L (1905 cc), 2.0L (1998 cc) Performance Engine Configurations: Inline 4-cylinder, Single Overhead Cam (SOHC) and Double Overhead Cam (DOHC) Mi16 Notes: The Mi-16 variant typically featured a more powerful DOHC engine, often 1.9L or 2.0L, with sportier tuning. Fuel System Fuel Delivery: Likely includes carburetor and fuel injection systems depending on engine variant. Manual will detail specifics. 🔧 Transmission Standard Transmission Types: Manual and Automatic transmissions were available. Manual will cover both. Optional Gearbox Details: Specific gear ratios and clutch specifications will be detailed in the manual. Features Transmission Overhaul: Procedures for transmission repair, clutch replacement, and fluid changes will be covered. 📐 Dimensions Exterior Wheelbase: Approximately 2620 mm (103.1 inches) for both Saloon and Estate. Specifics may vary slightly. Length: Saloon: Approx. 4407 mm (173.5 in), Estate: Approx. 4405 mm (173.4 in). Exact figures may vary. Weights Curb Weight: Ranges from approximately 1100 kg to 1300 kg depending on engine and body style. Manual will provide precise figures. Cargo Luggage Capacity: Estate models offer significantly larger cargo capacity than Saloon models. Specific liters/cubic feet will be in the manual. 🛡️ Safety Features Ratings Crash Test Results: As a 1996 model, safety standards and reporting differ from modern vehicles. The manual may reference original safety equipment and design principles but not contemporary ratings. Active Features Braking System: Front disc brakes, rear drum or disc brakes (depending on variant). ABS may have been an option. Manual covers diagnosis and repair. Passive Features Restraints: Seat belts are standard. Airbags were likely optional or standard on higher trims; manual may detail their systems. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette players common, with potential for CD players on higher trims. Manual covers wiring for upgrades/repairs. Driver Assistance ABS: Anti-lock Braking System (ABS) was an option on some models. Manual will detail its operation and troubleshooting. Connectivity Wiring Diagrams: Comprehensive wiring diagrams are a key feature, invaluable for diagnosing and repairing electrical faults, and for aftermarket installations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 12 months, whichever comes first. Manual will specify exact intervals and oil type. Timing Belt Interval: Critical for interference engines. Likely...
Detailed repair procedures for all major vehicle systems, component overhaul instructions
Troubleshooting:
Diagnostic procedures and symptom-based troubleshooting guides
Diagnostic Procedures:
Includes detailed diagnostic flowcharts and symptom analysis for various mechanical and electrical issues.
Technical Depth
Depth:
Professional level, covering everything from basic maintenance to complex mechanical and electrical repairs. Includes detailed diagrams and specifications.
Torque Specifications:
Provides precise torque values for all critical fasteners, essential for correct assembly and preventing damage.
📊 Manual Specifications
File Format
File Quality:
PDF format, implying good resolution for diagrams and text. Searchable text functionality is typically present in professionally formatted PDFs.
Searchability:
Professional PDF formatting typically allows for text searching, greatly enhancing usability for quick information retrieval.
Inline 4-cylinder, Single Overhead Cam (SOHC) and Double Overhead Cam (DOHC)
Mi16 Notes:
The Mi-16 variant typically featured a more powerful DOHC engine, often 1.9L or 2.0L, with sportier tuning.
Fuel System
Fuel Delivery:
Likely includes carburetor and fuel injection systems depending on engine variant. Manual will detail specifics.
🔧 Transmission
Standard
Transmission Types:
Manual and Automatic transmissions were available. Manual will cover both.
Optional
Gearbox Details:
Specific gear ratios and clutch specifications will be detailed in the manual.
Features
Transmission Overhaul:
Procedures for transmission repair, clutch replacement, and fluid changes will be covered.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2620 mm (103.1 inches) for both Saloon and Estate. Specifics may vary slightly.
Length:
Saloon: Approx. 4407 mm (173.5 in), Estate: Approx. 4405 mm (173.4 in). Exact figures may vary.
Weights
Curb Weight:
Ranges from approximately 1100 kg to 1300 kg depending on engine and body style. Manual will provide precise figures.
Cargo
Luggage Capacity:
Estate models offer significantly larger cargo capacity than Saloon models. Specific liters/cubic feet will be in the manual.
🛡️ Safety Features
Ratings
Crash Test Results:
As a 1996 model, safety standards and reporting differ from modern vehicles. The manual may reference original safety equipment and design principles but not contemporary ratings.
Active Features
Braking System:
Front disc brakes, rear drum or disc brakes (depending on variant). ABS may have been an option. Manual covers diagnosis and repair.
Passive Features
Restraints:
Seat belts are standard. Airbags were likely optional or standard on higher trims; manual may detail their systems.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players common, with potential for CD players on higher trims. Manual covers wiring for upgrades/repairs.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on some models. Manual will detail its operation and troubleshooting.
Connectivity
Wiring Diagrams:
Comprehensive wiring diagrams are a key feature, invaluable for diagnosing and repairing electrical faults, and for aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 12 months, whichever comes first. Manual will specify exact intervals and oil type.
Timing Belt Interval:
Critical for interference engines. Likely around 60,000 miles (100,000 km) or 5 years. Manual will provide exact interval and part number recommendations.
Fluid Specifications
Engine Oil Specification:
Likely API SJ/SL or ACEA A3/B3, viscosity grade SAE 10W-40 or 15W-50, depending on climate. Manual will detail exact specifications.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Known Issues
Common Wear Items:
Suspension components (ball joints, tie rods), exhaust system, clutch wear, occasional electrical gremlins, and potential head gasket issues on higher mileage engines.
Engine Management:
Idle control valves, fuel injectors, and lambda sensors can be sources of issues. Manual provides diagnostic procedures.
Parts Information
Part Numbers:
The manual will contain numerous part numbers for filters, belts, gaskets, and replacement components, essential for accurate sourcing.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automobile manufacturer with a long history dating back to 1810, is known for its blend of comfort, style, and practical engineering.
Model Evolution
405 Generation:
The Peugeot 405 was produced from 1987 to 1997 (in Europe). The 1996 model is part of the first generation, known for its Pininfarina styling and robust chassis.
Production
Production Period:
1987-1997 (Europe). This manual specifically covers the 1996 model year.
Model Variants
405 Variants:
The 405 was offered in numerous trims and engine sizes, including the sporty Mi-16 and T16 models, and was popular in both saloon and estate forms.
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
The Peugeot 405 was a finalist for the European Car of the Year award in 1988.
Ratings
Reliability Reputation:
Generally considered reliable with proper maintenance, though specific issues can arise with age. The manual is key to proactive care.