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Daihatsu Terios J100 1997-1999 Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Model Years Covered: 1997, 1998, 1999 Codes Chassis Code: J100 👋 Introduction Market Position Vehicle Segment: Compact SUV/Mini SUV Target Audience: Individuals seeking a small, capable, and economical 4x4 vehicle for light off-roading and urban use. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Shogun (smaller variants), Kia Sportage (early models). Key Features Body Style: 3-door and 5-door body styles available in this generation. Drivetrain Options: Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD). Off Road Capability: Known for its surprisingly good off-road capability for its size, due to its compact dimensions and 4WD system. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive repair manuals) Manual Type Manual Type: Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, component testing, specifications Engine Management: Fuel system, ignition system, emission control systems, sensors, actuators, ECU diagnostics Transmission: Manual and Automatic transmission repair, maintenance, overhaul, fluid service Drivetrain: Front-wheel drive, rear-wheel drive, four-wheel drive system (transfer case, differentials, driveshafts) service Suspension: Front and rear suspension component diagnosis, replacement, alignment specifications Steering: Power steering system service, diagnosis, repair Brakes: Brake system components (discs, pads, calipers, master cylinder, lines), ABS system diagnosis and repair Electrical System: Wiring diagrams, component testing, charging system, starting system, lighting, power windows, central locking Body And Chassis: Body panel repair, interior trim removal, door mechanisms, glass replacement HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, belt inspection/replacement, fluid checks Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems Repair Procedures: Step-by-step repair instructions for all major mechanical and electrical components Component Replacement: Detailed instructions for replacing parts like alternators, starters, fuel pumps, radiators, etc. Diagnostic Procedures: OBD-II diagnostic codes, sensor testing, circuit testing Technical Depth Depth: Comprehensive (suitable for professional technicians, covering everything from basic maintenance to full rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Print Quality: Designed for clear printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: H20A (most common in this range) Engine Type: Inline-4 cylinder, DOHC, 16-valve Displacement: 1.8 Liters (1798 cc) Performance Horsepower: Approximately 115-120 PS (85-90 kW) at 5500-6000 RPM Torque: Approximately 150-155 Nm (110-114 lb-ft) at 3500-4500 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Features Timing Drive: Timing Belt (requiring periodic replacement) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transfer Case: Part-time 4WD system with selectable 2WD/4WD modes, often including a low-range gear (LT) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (verify with manual for exact spec) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual for exact spec) 📐 Dimensions Exterior Length 3 Door: Approx. 3,700 mm (145.7 in) Length 5 Door: Approx. 4,000 mm (157.5 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,750 mm (68.9 in) Wheelbase: Approx. 2,430 mm (95.7 in) Weights Curb Weight: Approx. 1,100 - 1,300 kg (2,425 - 2,866 lbs) depending on configuration Gross Vehicle Weight Rating: Specify based on model (e.g., ~1550 kg) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data for this era and region. Typically achieved basic safety standards of the time. Active Features ABS: Optional ABS (Anti-lock Braking System) on some models. Passive Features Airbags: Driver airbag standard on most models, passenger airbag optional or absent on early versions. Seat Belts: Three-point seat belts with pretensioners for front occupants, two-point or three-point for rear occupants depending on seating position. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio and CD player or cassette player, often with 2-4 speakers. Aftermarket upgrades are common. Driver Assistance Traction Control: Generally not available in this generation. Connectivity Usb Aux Input: Not factory standard. Requires aftermarket head unit installation. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first (verify manual). Engine Air Filter: Inspect every 10,000 km (6,000 miles), replace as needed (typically 20,000-30,000 km). Spark Plugs: Replace every 40,000 - 60,000 km (25,000 - 37,000 miles) depending on plug type (standard vs. platinum/iridium). Timing Belt: Critical: Replace every 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Capacity: Approx. 4.0 - 4.5 Liters (4.2 - 4.8 US Quarts) with filter change (verify manual). Engine Oil Viscosity: 5W-30 or 10W-30 recommended (API SL or higher). Coolant Type: Ethylene glycol-based coolant, typically...
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Daihatsu Terios J100 1997-1999 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Model Years Covered:
1997, 1998, 1999
Codes
Chassis Code:
J100
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV/Mini SUV
Target Audience:
Individuals seeking a small, capable, and economical 4x4 vehicle for light off-roading and urban use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Shogun (smaller variants), Kia Sportage (early models).
Key Features
Body Style:
3-door and 5-door body styles available in this generation.
Drivetrain Options:
Available in rear-wheel drive (RWD) and selectable four-wheel drive (4WD).
Off Road Capability:
Known for its surprisingly good off-road capability for its size, due to its compact dimensions and 4WD system.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive repair manuals)
Manual Type
Manual Type:
Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, disassembly, assembly, component testing, specifications
Engine Management:
Fuel system, ignition system, emission control systems, sensors, actuators, ECU diagnostics
Transmission:
Manual and Automatic transmission repair, maintenance, overhaul, fluid service
Drivetrain:
Front-wheel drive, rear-wheel drive, four-wheel drive system (transfer case, differentials, driveshafts) service
Suspension:
Front and rear suspension component diagnosis, replacement, alignment specifications
Steering:
Power steering system service, diagnosis, repair
Brakes:
Brake system components (discs, pads, calipers, master cylinder, lines), ABS system diagnosis and repair
Electrical System:
Wiring diagrams, component testing, charging system, starting system, lighting, power windows, central locking
Body And Chassis:
Body panel repair, interior trim removal, door mechanisms, glass replacement
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, belt inspection/replacement, fluid checks
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems
Repair Procedures:
Step-by-step repair instructions for all major mechanical and electrical components
Component Replacement:
Detailed instructions for replacing parts like alternators, starters, fuel pumps, radiators, etc.
Diagnostic Procedures:
OBD-II diagnostic codes, sensor testing, circuit testing
Technical Depth
Depth:
Comprehensive (suitable for professional technicians, covering everything from basic maintenance to full rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF
Print Quality
Print Quality:
Designed for clear printing
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20A (most common in this range)
Engine Type:
Inline-4 cylinder, DOHC, 16-valve
Displacement:
1.8 Liters (1798 cc)
Performance
Horsepower:
Approximately 115-120 PS (85-90 kW) at 5500-6000 RPM
Torque:
Approximately 150-155 Nm (110-114 lb-ft) at 3500-4500 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Features
Timing Drive:
Timing Belt (requiring periodic replacement)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD modes, often including a low-range gear (LT)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (verify with manual for exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual for exact spec)
📐 Dimensions
Exterior
Length 3 Door:
Approx. 3,700 mm (145.7 in)
Length 5 Door:
Approx. 4,000 mm (157.5 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,750 mm (68.9 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight:
Approx. 1,100 - 1,300 kg (2,425 - 2,866 lbs) depending on configuration
Gross Vehicle Weight Rating:
Specify based on model (e.g., ~1550 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited official crash test data for this era and region. Typically achieved basic safety standards of the time.
Active Features
ABS:
Optional ABS (Anti-lock Braking System) on some models.
Passive Features
Airbags:
Driver airbag standard on most models, passenger airbag optional or absent on early versions.
Seat Belts:
Three-point seat belts with pretensioners for front occupants, two-point or three-point for rear occupants depending on seating position.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio and CD player or cassette player, often with 2-4 speakers. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
Generally not available in this generation.
Connectivity
Usb Aux Input:
Not factory standard. Requires aftermarket head unit installation.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first (verify manual).
Engine Air Filter:
Inspect every 10,000 km (6,000 miles), replace as needed (typically 20,000-30,000 km).
Spark Plugs:
Replace every 40,000 - 60,000 km (25,000 - 37,000 miles) depending on plug type (standard vs. platinum/iridium).
Timing Belt:
Critical: Replace every 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 - 4.5 Liters (4.2 - 4.8 US Quarts) with filter change (verify manual).
Engine Oil Viscosity:
5W-30 or 10W-30 recommended (API SL or higher).
Coolant Type:
Ethylene glycol-based coolant, typically green (ensure it's compatible with Japanese vehicles).
Brake Fluid:
DOT 3 or DOT 4 (verify manual).
Known Issues
Timing Belt Wear:
Critical maintenance item. Belt failure leads to significant engine damage. Adherence to replacement intervals is paramount.
Clutch Wear:
In manual transmission models, especially those used for off-roading or heavy duty, clutch wear can be accelerated.
Rust And Corrosion:
Common in older vehicles, particularly in areas exposed to salt or moisture. Check frame, wheel wells, and rocker panels.
Electrical Component Aging:
As with any vehicle of this age, some electrical components (e.g., window motors, sensors) may begin to fail.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is Japan's oldest car manufacturer, known for producing small, fuel-efficient, and robust vehicles, often with a focus on off-road capability in certain models.
Model Evolution
First Generation Launch:
The first generation Terios (J100) was introduced in 1997, aiming to fill the niche of a compact, affordable, and capable off-road vehicle.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Model Line Continuation:
The Terios lineage continued with subsequent generations, evolving in design and technology.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for this generation might be scarce in major Western publications, the Terios was well-regarded in its home market and other regions for its practicality and value.
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