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1997-2000 Audi A4 B5 Factory Service Repair Manual 1998 1999

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Basic Information Identification Make: Audi Model: A4 Chassis Code: B5 Model Years Covered: 1997, 1998, 1999, 2000 Codes Engine Codes 1 8T: AWM, AEB, ATW Engine Codes 2 7L: APB...
Type: Cars
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Sku: 136513
Tags: Audi B5
1997-2000 Audi A4 B5 Factory Service Repair Manual 1998 1999
Basic Information
Identification
Make: Audi
Model: A4
Chassis Code: B5
Model Years Covered: 1997, 1998, 1999, 2000
Codes
Engine Codes 1 8T: AWM, AEB, ATW
Engine Codes 2 7L: APB
Engine Codes 2 8L: AFC, AHA, ATQ
Introduction
Market Position
Vehicle Segment: Compact Executive Car (C-segment premium sedan/wagon).
Competitive Analysis
Key Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W202), Volvo S40/V40.
Key Features
Platform Design: The B5 platform featured Audi's signature front-wheel-drive layout with optional Quattro all-wheel-drive, a longitudinal engine mounting, and a refined, upscale interior.
Premium Appeal: Positioned as a more affordable luxury alternative to its German rivals, offering a strong emphasis on build quality, interior design, and technology for its era.
Manual Details
Coverage Areas
Manual Type: Factory Service Repair Manual
Language: English
File Format: PDF/ZIP
Page Count
Estimated Page Count: Extensive (exact count not specified, but 'complete' implies thousands of pages)
Manual Coverage
Systems Covered
Engine Mechanical: 1.8L Turbocharged (AWM, AEB, ATW), 2.7L V6 (APB), 2.8L V6 (AFC, AHA, ATQ) - detailed disassembly, assembly, troubleshooting, and specifications.
Fuel System: Fuel injection, fuel pump, injectors, fuel pressure, fuel filter replacement, diagnostics.
Ignition System: Ignition coils, spark plugs, ignition timing, troubleshooting.
Heating Air Conditioning: HVAC system operation, refrigerant handling, component diagnosis and repair, climate control system.
Maintenance: Scheduled maintenance procedures, oil changes, filter replacements, fluid checks and top-offs, inspections.
Suspension Wheel Brakes: Front and rear suspension components (struts, control arms, bushings), wheel bearing replacement, brake system (pads, rotors, calipers, lines, ABS system).
Transmission: Manual and Automatic Transmission - diagnosis, repair, fluid specifications, seals, clutch replacement.
Body Exterior: Body panel repair, door mechanisms, hinges, latches, exterior trim, glass replacement, sealing.
Body Interior: Dashboard removal, seat mechanisms, interior trim, carpeting, headliner, airbags (SRS system).
OBD: On-Board Diagnostics (OBD-II) system, trouble code interpretation, diagnostic procedures.
Electrical Equipment: Wiring diagrams, component testing, lighting systems, power windows, locks, mirrors, infotainment system, battery, charging system, starter.
Procedures Included
Diagnostic Procedures: Comprehensive troubleshooting trees and diagnostic flowcharts for all major systems.
Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all covered systems.
Adjustment Procedures: Calibration and adjustment procedures for various systems, including brakes, clutch, and potentially engine timing.
Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle.
Technical Depth
Depth Of Coverage: Factory-level, covering everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.
Manual Specifications
File Format
File Type: PDF/ZIP Archive
Compatibility: Windows, macOS, Linux
Print Quality
Resolution: High resolution, suitable for printing individual sections or the entire manual.
Binding Type
Delivery Method: Instant Digital Download (no physical product)
Paper Type
Digital Format: Electronic, viewable on digital devices.
Engine Specifications
Primary Engine
1 8T Engine: 1.8L (1781cc) DOHC 20-valve turbocharged inline-4. Power output typically around 150-170 hp and 165-195 lb-ft of torque depending on specific engine code and tuning.
2 8L V6 Engine: 2.8L (2771cc) DOHC 30-valve naturally aspirated V6. Power output typically around 172-190 hp and 199-210 lb-ft of torque.
2 7L V6 Engine: 2.7L (2671cc) DOHC 30-valve twin-turbocharged V6 (APB engine, often found in S4 models, but the manual covers it). Power output around 250 hp and 258 lb-ft of torque.
Performance
Boost Pressure 1 8T: Typically operates with a turbocharger providing around 10-15 PSI of boost (specifics vary by code).
Fuel System
Fuel Delivery: Multi-point fuel injection (MPI) for all engines, with sophisticated engine control units (ECUs) for precise fuel and ignition management.
Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended).
Transmission
Standard
Manual Transmission: 5-speed manual transmission was standard on many models, particularly with the 1.8T engine.
Optional
Automatic Transmission: 5-speed Tiptronic automatic transmission was available, offering a manual shifting mode.
Features
Quattro AWD: Audi's legendary Quattro all-wheel-drive system was a highly sought-after option, providing enhanced traction and stability.
Clutch Type: Hydraulically actuated single-plate dry clutch for manual transmissions.
Dimensions
Exterior
Wheelbase: Approx. 102.8 inches (2611 mm).
Length: Approx. 178.4 inches (4531 mm) for sedan.
Width: Approx. 68.5 inches (1740 mm).
Height: Approx. 55.7 inches (1415 mm) for sedan.
Weights
Curb Weight: Ranges from approx. 3100 lbs to 3500+ lbs depending on engine, drivetrain, and body style.
Safety Features
Ratings
NHTSA Front Crash Test: Not directly available for all model years as per modern standards, but known for solid build quality and safety features.
Active Features
ABS: Anti-lock Braking System (ABS) was standard.
Traction Control: Traction Control System (TCS) was often available or standard on Quattro models.
Passive Features
Airbags: Front airbags for driver and passenger were standard. Side airbags were optional on many models.
โครงสร้างตัวถัง: Reinforced safety cage construction, designed for occupant protection.
Technology Features
Infotainment
Audio System: Factory Audi Symphony or Chorus audio systems, often with cassette and CD players. Bose premium sound system was an option.
Driver Assistance
Cruise Control: Standard cruise control system.
Connectivity
Phone Integration: Optional dealer-installed or aftermarket Bluetooth integration might be available, but not standard factory Uconnect/Apple CarPlay/Android Auto.
Maintenance
Service Intervals
Oil Change Interval: Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used. Consult the manual for specific recommendations.
Timing Belt Replacement: For 1.8T and 2.8L V6 engines, the timing belt is a critical maintenance item, typically requiring replacement every 75,000-105,000 miles or 5-7 years. The 2.7T (APB) also requires this.
Fluid Specifications
Engine Oil Specification: Likely SAE 5W-40 or 5W-30 synthetic oil for most engines. Specific API service classification and VW/Audi approvals are detailed in the manual.
Coolant Type: G12 (pink) or G12+ coolant (ethylene glycol-based) is typically recommended for these models.
Transmission Fluid Manual: API GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) and type specified in the manual.
Transmission Fluid Automatic: Audi G 052 162 A1 or equivalent ATF fluid, specific type depending on the transmission model (e.g., 5HP19FL).
Known Issues
Common 1 8T Issues: PCV system failures (leading to oil leaks and rough running), coil pack failures, oil sludge buildup (if maintenance is neglected), catalytic converter issues.
Common V6 Issues: Timing belt tensioner failure (critical), coolant flange leaks, oil leaks (e.g., valve cover gaskets, oil pan gasket).
Suspension Issues: Worn control arm bushings, tie rod ends, and wheel bearings are common wear items due to the vehicle's sporty handling and suspension design.
Vehicle History
Brand Heritage
Audi Reputation: Audi, part of the Volkswagen Group, has a long history of engineering excellence, particularly with its Quattro all-wheel-drive system and sophisticated designs.
Model Evolution
B5 Generation: The B5 generation (1996-2001) was a significant model for Audi in North America, marking a resurgence in popularity with its improved design, build quality, and performance compared to previous generations.
Production
Manufacturing Locations: Primarily produced in Germany.
Awards & Recognition
Recognitions
Car And Driver Awards: Audi A4 (B5) models frequently appeared on Car and Driver's 10Best lists in the mid-to-late 1990s, particularly the 2.8 Quattro and 1.8T models, highlighting their excellent value, performance, and refinement.
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