🏷️ Basic Information Identification Make: BMW Model: 5 Series (E39) Trim: 528i Sport Wagon Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Code: E39 Engine Code General: M52TU (Technically Updated) 👋 Introduction Market Position Segment: Executive Mid-size Sedan/Wagon Brand Philosophy: Ultimate Driving Machine, focus on performance, luxury, and advanced engineering. Competitive Analysis Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS300/LS400, Jaguar S-Type. Key Features Unique Selling Points: Inline-6 engine smoothness, sophisticated chassis tuning, excellent handling for its class, premium interior materials, wagon practicality. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Vehicle Type: Wagon (Touring) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine: Full mechanical, electrical, and troubleshooting for the M52TU inline-6 engine. Transmission: Automatic (GM 5L40-E) and manual (ZF S5-36/37) transmission overhaul, diagnostics, and fluid service. Drivetrain: Rear-wheel drive (RWD) and xDrive (if applicable for the specific year/market, though E39 528i is typically RWD), driveshaft, differential, and axles. Suspension: Front and rear suspension components, struts, shocks, bushings, springs, and alignment procedures. Brakes: ABS, DSC (Dynamic Stability Control), EBD (Electronic Brakeforce Distribution), brake calipers, rotors, pads, hydraulic lines, and bleeding procedures. Steering: Power steering system, steering rack, tie rods, and steering column. Electrical: Complete wiring diagrams, ECU functions, body electronics, lighting, ignition, charging system, and starter. Comfort Systems: HVAC (Heating, Ventilation, and Air Conditioning), climate control, power windows, seats, locks, sunroof, and interior trim. Body And Chassis: Body panel removal and installation, door mechanisms, tailgate, chassis structure, and corrosion protection. Diagnostic Tools: Information on using BMW's diagnostic tools (e.g., GT1, DIS) and common OBD-II troubleshooting. Procedures Included Maintenance: Oil changes, filter replacements, spark plug changes, coolant flushes, brake fluid changes, and belt replacements. Troubleshooting: System-specific diagnostic flowcharts, symptom-based troubleshooting guides, and fault code interpretation. Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Overhaul: Detailed procedures for engine and transmission rebuilds. Diagnostics: Electrical system diagnostics, sensor testing, actuator testing, and ECU diagnosis. Calibration: Procedures for recalibrating sensors and control modules after replacement (e.g., steering angle sensor). Alignment: Front and rear wheel alignment specifications and procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission overhauls, including electrical schematics and diagnostic trees. 📊 Manual Specifications File Format Format Details: High-quality print, bound for durability and ease of use in a workshop environment. Print Quality Print Quality: Professional grade printing with clear diagrams and text. Binding Type Binding: Perfect bound or spiral bound for lay-flat usability. Paper Type Paper Quality: Durable, thick paper stock resistant to workshop conditions (grease, oil). ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-Cylinder Engine Code: M52TU B28 Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 193 hp @ 5500 rpm Torque: 206 lb-ft (280 Nm) @ 3800 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Siemens DMEs. Fuel Type: Premium Unleaded (91 Octane Recommended) Engine Management ECU: Siemens MS42.0 (for manual transmission) or MS43.0 (for automatic transmission). Valvetrain Type: Double Overhead Camshafts (DOHC), 4 valves per cylinder, VANOS (Variable Valve Timing) on intake camshaft. 🔧 Transmission Standard Type: 5-Speed Manual Transmission (ZF S5-36/37) Optional Type: 5-Speed Automatic Transmission (GM 5L40-E) Features Automatic Modes: Standard Drive (D), Sport (S), and Manual Sequential Shift (Steptronic). Fluid Specifications Manual Transmission Fluid: BMW MTF LT-1 or equivalent API GL-4 SAE 75W-90 synthetic gear oil. Automatic Transmission Fluid: Dexron III or Dexron VI compatible ATF. 📐 Dimensions Exterior Length: 4,942 mm (194.6 in) Width: 1,801 mm (70.9 in) Height: 1,457 mm (57.4 in) Wheelbase: 2,830 mm (111.4 in) Front Track: 1,511 mm (59.5 in) Rear Track: 1,525 mm (60.0 in) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume Seats Up: 550 Liters (19.4 cu ft) Cargo Volume Seats Down: 1,640 Liters (57.9 cu ft) Weights Curb Weight: 1,650 - 1,750 kg (3,638 - 3,858 lbs) Gross Vehicle Weight Rating: Approx. 2,150 kg (4,740 lbs) Towing Capacity: 2,000 kg (4,400 lbs) (with factory tow hitch) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star Driver, 4-Star Passenger (for Sedan, wagon typically similar). IIHS Side Impact: Good (for applicable year sedans, wagon might vary). Active Features ABS: Standard Anti-lock Braking System. Traction Control: Standard ASC+T (Automatic Stability Control + Traction) or optional DSC (Dynamic Stability Control). Stability Control: Dynamic Stability Control (DSC) became more prevalent in later years. Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags. Seatbelts: 3-point inertia-reel seat belts with pre-tensioners and force limiters for front seats. Head Restraints: Active head restraints for front seats. 💡 Technology Features Infotainment Radio Options: BMW Business CD/RDS, BMW Professional CD/RDS, optional CD changer. Navigation: Optional BMW Professional navigation system with CRT screen and CD-ROM maps. Driver Assistance Cruise...