🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Generation Generation Code: E39 Codes Production Years Covered By Manual: 1997-2002 👋 Introduction Market Position Segment: Executive Luxury Sedan and Wagon (Touring) Target Audience: Discerning drivers valuing performance, comfort, and advanced technology. Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Jaguar S-Type. Bmw Advantage: Renowned for 'The Ultimate Driving Machine' ethos, offering superior handling and driver engagement. Key Features Design: Timeless design characterized by BMW's signature kidney grille and Hofmeister kink. Powertrains: Smooth inline-six and V8 engines offering a blend of power and refinement. Chassis Dynamics: Advanced suspension and steering systems contributing to exceptional ride and handling balance. Build Quality: High levels of fit and finish, characteristic of BMW's premium construction. 📋 Manual Details Coverage Areas Engine Coverage: Includes detailed information for M52, M54, and M62 engine families. Drivetrain Coverage: Covers rear-wheel drive (RWD) and xDrive (all-wheel drive) systems. Body And Chassis Coverage: Comprehensive coverage of exterior body panels, chassis, suspension, steering, and wheels. Electrical System Coverage: Detailed diagrams and troubleshooting for all electrical components, including lighting, ECUs, sensors, and comfort systems. Interior Coverage: Information on interior trim, seats, airbags, HVAC, and infotainment systems. Page Count Estimated Page Count: > 3000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing components, oil pump, cooling system. Engine Management: Fuel injection, ignition system, electronic control units (ECU), sensors (MAF, O2, crank, cam), emissions control systems (secondary air injection, EVAP). Transmission Manual: Manual gearbox overhaul, clutch, flywheel, shift mechanism, gearbox fluid changes. Transmission Automatic: Automatic transmission overhaul, torque converter, valve body, transmission fluid and filter changes, electronic transmission control. Drivetrain Components: Driveshafts, universal joints, CV joints, differential, axle shafts. Suspension Front: Struts, control arms, ball joints, bushings, anti-roll bar. Suspension Rear: Multi-link suspension, trailing arms, control arms, shock absorbers, bushings, anti-roll bar. Steering System: Power steering pump, steering rack, tie rod ends, steering column, steering angle sensor. Braking System: Brake discs, pads, calipers, brake lines, ABS control module, DSC (Dynamic Stability Control), parking brake. Wheel And Tire System: Wheel bearing replacement, tire pressure monitoring system (TPMS), wheel specifications. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator. Exhaust System: Exhaust manifold, catalytic converter, mufflers, oxygen sensors, exhaust hangers. Cooling System: Radiator, water pump, thermostat, coolant hoses, expansion tank, fan clutch/electric fan. HVAC System: Air conditioning compressor, refrigerant lines, evaporator, heater core, blower motor, climate control module. Lighting System: Headlights, taillights, interior lighting, fog lights, Xenon headlights (if equipped). Body Electrical: Power windows, power locks, remote keyless entry, door modules, trunk release, sunroof operation. Safety Systems: Airbag system components, seat belt pre-tensioners, SRS control module. Infotainment Audio: Radio/navigation system, speakers, amplifier, antenna. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, cabin, fuel), fluid checks and top-offs, spark plug replacement, brake fluid flush. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, using diagnostic tools (e.g., OBD-II). Includes DTC (Diagnostic Trouble Code) interpretation. Engine Repair: Complete engine overhaul, cylinder head gasket replacement, timing chain/belt replacement, piston ring replacement, valve seal replacement. Transmission Repair: Complete transmission overhaul, clutch replacement, torque converter replacement, valve body repair. Suspension And Steering Repair: Replacement of control arms, ball joints, tie rod ends, steering rack overhaul, wheel bearing replacement, shock/strut replacement. Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, brake line bleeding and replacement, ABS/DSC module troubleshooting. Electrical System Repair: Wiring harness repair, sensor replacement, ECU troubleshooting and replacement, module programming procedures (where applicable). Body And Trim Repair: Body panel alignment and replacement, interior trim panel removal and installation, door mechanism repair, window regulator replacement. HVAC System Repair: Refrigerant system service, compressor replacement, evaporator/heater core replacement, blower motor replacement. Diagnostic Tree Flowcharts: Flowcharts and decision trees for diagnosing specific symptoms. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds). Diagnostic Capability: Includes detailed diagnostic procedures and fault code interpretation, essential for modern vehicle repair. Torque Specifications: Precise torque values for all fasteners across all systems, critical for proper assembly. Clearances And Tolerances: Specifications for engine component clearances, valve lash adjustments, and other critical tolerances. Wiring Diagrams: Extensive and detailed electrical wiring diagrams for all vehicle systems. Component Identification: Clear identification and location of all major components and sensors. 📊 Manual Specifications File Format Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for hands-on use in the workshop. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations for clarity. Binding Type Type: N/A (Digital download) Paper Type Type: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code Example...
Fuel injection, ignition system, electronic control units (ECU), sensors (MAF, O2, crank, cam), emissions control systems (secondary air injection, EVAP).
Step-by-step diagnostic procedures for common and uncommon issues, using diagnostic tools (e.g., OBD-II). Includes DTC (Diagnostic Trouble Code) interpretation.
Engine Repair:
Complete engine overhaul, cylinder head gasket replacement, timing chain/belt replacement, piston ring replacement, valve seal replacement.