🏷️ Basic Information Identification Make: BMW Model: 5 Series Generation Chassis Code: E39 Codes Production Years Covered: 1997-2002 👋 Introduction Market Position Target Audience: BMW owners, independent repair shops, DIY enthusiasts Competitive Analysis Differentiation: Make, model, and year-specific; comprehensive coverage beyond generic manuals Key Features Delivery: Instant download, fast, easy, and secure Payment Options: Credit Card or PayPal 📋 Manual Details Coverage Areas Scope: Comprehensive workshop repair procedures Page Count Estimated Pages: Extensive (specific count not provided but implied to be comprehensive) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (removal/installation, cylinder head/valve, cylinder/piston, crankcase, crankshaft/primary shaft), Clutch, Transmission, Gearshift Linkage, Sub transmission Chassis: Front Wheel/Suspension, Rear Wheel/Suspension, Hydraulic Brake Electrical: Battery/Charging System, Ignition System, Electric Starter, Switches, Rewiring Fuel System: Fuel pumps, fuel injectors, fuel pressure regulators, fuel lines, emissions control systems. Exhaust System: While not explicitly listed, general repair sections often cover exhaust manifold removal/installation and related components. Cooling System: Radiator, water pump, thermostat, hoses, heater core, fan clutch/electric fan operation. Steering System: Power steering pump, steering gear/rack, tie rods, steering column components. Body And Trim: Exterior body panel adjustments, interior trim removal/installation, door mechanisms, latch systems (implied by comprehensive repair scope). Procedures Included Maintenance: Lubrication, Inspection and Adjustment Repair: Rebuilding engine, comprehensive workshop repair procedures Diagnostics: Troubleshooting Troubleshooting Guides: Specific diagnostic flowcharts and symptom-based troubleshooting for common vehicle issues. Electrical Diagrams: Detailed wiring schematics for various vehicle systems, essential for diagnosing electrical faults. Technical Depth Depth: In-depth, covering all workshop repair procedures including engine rebuilds and electrical rewiring Component Rebuild: Extensive detail on rebuilding major components like engines, transmissions, and potentially differential units. 📊 Manual Specifications File Format Accessibility: Printable pages, viewable on screen Interactivity: Zoom in/out capability Searchability: PDF format typically allows for text searching, enhancing ease of use. Print Quality Quality: High-resolution diagrams and detailed text Binding Type Binding: Digital (PDF download) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Assumed to cover common E39 engine options for 1997-2002 (e.g., M52/M54 inline-6, V8 variants might be included depending on specific manual detail) Common Engine Codes E39: M52B20, M52B25, M52B28 (2.0L, 2.5L, 2.8L inline-6), M54B22, M54B25, M54B30 (2.2L, 2.5L, 3.0L inline-6), M62B44, M62B46 (4.4L, 4.6L V8 - for 540i/M5) Performance Typical Performance Ranges: Covers repair and maintenance for engines producing power outputs ranging from approximately 170 hp to 340 hp depending on the specific engine variant. M54B30 Output: Approx. 228 hp @ 6000 rpm and 232 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Detailed procedures for fuel injection systems, fuel pumps, injectors, and fuel lines. Engine Management: Covers procedures related to the DME (Digital Motor Electronics) control unit and associated sensors. 🔧 Transmission Standard Transmission Types Covered: Details on both manual and automatic transmissions commonly found in the E39 5 Series. Optional Transmission Options: Covers repair and maintenance for various transmissions, likely including GM-sourced automatics and Getrag manuals. Automatic Transmission Models: Likely includes the GM 5L40-E (5-speed automatic) and ZF 5HPxx series (5-speed automatic). Manual Transmission Models: Likely includes Getrag 5-speed and 6-speed manual gearboxes. Features Transmission Operations: Includes troubleshooting, repair, and maintenance for gear selection, clutch operation, and transmission fluid services. 📐 Dimensions Exterior Typical Wheelbase: Approx. 113.4 inches (2880 mm) for most E39 sedans Typical Length: Approx. 191 inches (4850 mm) for most E39 sedans Typical Width: Approx. 71.5 inches (1816 mm) Typical Height: Approx. 57.0 inches (1450 mm) Weights Typical Curb Weight: Ranges from approx. 3500 lbs to over 4000 lbs depending on engine and equipment. 🛡️ Safety Features Ratings Crash Test Performance: The E39 platform generally performed well in its era's safety tests, though specific ratings for this manual's scope are not detailed. Active Features Braking System: Details on hydraulic brake systems, including ABS and likely DSC (Dynamic Stability Control) components. Passive Features Airbag System: While not explicitly listed, advanced repair manuals often include information related to the electrical systems powering airbags and pre-tensioners. 💡 Technology Features Infotainment Nav Professional: Manual likely covers diagnostic and troubleshooting of the BMW Professional navigation system and related audio components. Driver Assistance Cruise Control: Information on operation and potential repair of the cruise control system. Connectivity Telephone Preparation: Covers the integration and troubleshooting of early Bluetooth or cellular telephone interfaces if equipped. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500-15,000 miles or as indicated by the Condition Based Service (CBS) system, depending on oil type and driving conditions. Spark Plug Replacement: Varies by engine, but commonly around 60,000-100,000 miles for long-life iridium plugs. Fluid Specifications Engine Oil Type: Typically BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, viscosity dependent on climate (e.g., 5W-30, 5W-40). Coolant Type: BMW Blue Antifreeze/Coolant (G48 specification), a silicate-containing ethylene glycol-based coolant. Transmission Fluid: Specific ATF (Automatic Transmission Fluid) like Dexron...
Covers repair and maintenance for engines producing power outputs ranging from approximately 170 hp to 340 hp depending on the specific engine variant.
M54B30 Output:
Approx. 228 hp @ 6000 rpm and 232 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Detailed procedures for fuel injection systems, fuel pumps, injectors, and fuel lines.
Engine Management:
Covers procedures related to the DME (Digital Motor Electronics) control unit and associated sensors.
🔧 Transmission
Standard
Transmission Types Covered:
Details on both manual and automatic transmissions commonly found in the E39 5 Series.
Optional
Transmission Options:
Covers repair and maintenance for various transmissions, likely including GM-sourced automatics and Getrag manuals.
Automatic Transmission Models:
Likely includes the GM 5L40-E (5-speed automatic) and ZF 5HPxx series (5-speed automatic).
Manual Transmission Models:
Likely includes Getrag 5-speed and 6-speed manual gearboxes.
Features
Transmission Operations:
Includes troubleshooting, repair, and maintenance for gear selection, clutch operation, and transmission fluid services.
📐 Dimensions
Exterior
Typical Wheelbase:
Approx. 113.4 inches (2880 mm) for most E39 sedans
Typical Length:
Approx. 191 inches (4850 mm) for most E39 sedans
Typical Width:
Approx. 71.5 inches (1816 mm)
Typical Height:
Approx. 57.0 inches (1450 mm)
Weights
Typical Curb Weight:
Ranges from approx. 3500 lbs to over 4000 lbs depending on engine and equipment.
🛡️ Safety Features
Ratings
Crash Test Performance:
The E39 platform generally performed well in its era's safety tests, though specific ratings for this manual's scope are not detailed.
Active Features
Braking System:
Details on hydraulic brake systems, including ABS and likely DSC (Dynamic Stability Control) components.
Passive Features
Airbag System:
While not explicitly listed, advanced repair manuals often include information related to the electrical systems powering airbags and pre-tensioners.
💡 Technology Features
Infotainment
Nav Professional:
Manual likely covers diagnostic and troubleshooting of the BMW Professional navigation system and related audio components.
Driver Assistance
Cruise Control:
Information on operation and potential repair of the cruise control system.
Connectivity
Telephone Preparation:
Covers the integration and troubleshooting of early Bluetooth or cellular telephone interfaces if equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-15,000 miles or as indicated by the Condition Based Service (CBS) system, depending on oil type and driving conditions.
Spark Plug Replacement:
Varies by engine, but commonly around 60,000-100,000 miles for long-life iridium plugs.
Fluid Specifications
Engine Oil Type:
Typically BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) synthetic oil, viscosity dependent on climate (e.g., 5W-30, 5W-40).
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 specification), a silicate-containing ethylene glycol-based coolant.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) like Dexron III/VI for automatics, and appropriate gear oil for manuals. Exact part numbers/specifications are within the manual.
Brake Fluid Type:
DOT 4 BMW Super-11 or equivalent.
Power Steering Fluid:
BMW PSF-V or Pentosin CHF 11 S for some models, or ATF for others. Manual provides specific requirements.
Known Issues
Common E39 Complaints:
Cooling system leaks (plastic components), VANOS seal issues (engine performance), window regulator failures, oil pan gasket leaks, ABS/DSC sensor failures, suspension component wear (control arms).
Differential Leaks:
Rear main seal and differential seal leaks are common service items detailed in such manuals.
Technical Specifications
Brake Rotor Sizes:
Varies by model, e.g., front rotors could be around 324mm or 334mm for larger engine models.
Tire Sizes:
Common sizes include 205/55R16, 215/55R16, 225/50R17, 235/45R17, etc., depending on trim and wheel option.
Wheel Bolt Pattern:
5x120mm
Lug Nut Torque:
140 Nm (103 lb-ft)
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Represents BMW's commitment to luxury, performance, and driver engagement in the executive sedan segment.
Model Evolution
E39 Development:
The E39 succeeded the E34 and introduced significant advancements in chassis design, electronics, and engine technology for its time.
Production
Production Period:
1995-2003 (though the manual covers the 1997-2002 market segment)
🏆 Awards & Recognition
Recognitions
Car And Driver 5Best:
The E39 5 Series was a frequent recipient of Car and Driver's '10Best' award during its production run, highlighting its class-leading dynamics and refinement.