🏷️ Basic Information Identification Make: BMW Model: 5 Series Chassis Code: E39 Product Name: 1997-2002 BMW 5 Series E39 Workshop Service Repair Manual Vol. 1 Product Description: This highly detailed Digital Workshop Repair Manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle. All diagnostic and repair procedures are covered in great detail. This Digital Workshop Repair Manual covers the same information that Professional Technicians and Mechanics have. Wiring diagram is NOT included. Codes Engine Codes: M52B25 (2.5L), M52B28 (2.8L), M62B35 (3.5L), M62B44 (4.4L) Model Variants: 525i, 528i, 530i, 540i 👋 Introduction Market Position Market Position: The E39 generation BMW 5 Series represented a significant evolution, blending luxury, performance, and advanced technology. This manual positions itself as an essential resource for owners and independent repair shops seeking to maintain and repair these sophisticated vehicles. Competitive Analysis Competitive Analysis: Competes with service manuals for Mercedes-Benz E-Class (W210), Audi A6 (C5), and Lexus GS. The E39 is known for its driving dynamics and build quality, making a comprehensive manual highly valuable for DIY enthusiasts and professional mechanics alike. Key Features Key Features: Detailed A-Z repair procedures, high-quality visuals, covers multiple engine variants and body styles (sedan, sport wagon), digital format with print capability, essential for cost-effective maintenance and repair. 📋 Manual Details Coverage Areas Coverage Areas: Engine Mechanical, Engine Lubrication, Engine Cooling, Engine Control, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle, Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires, Brake System, Parking Brake System, Brake Control System, Power Steering, Steering System, Seat Belts, Supplemental Restraint System (SRS), Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrument Panel, Seats, Air Conditioner System, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements, General Maintenance, Alphabetical Index. Page Count Page Count: Estimated 500+ pages (Vol. 1, specific count not provided, typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel, Cooling, Lubrication, Exhaust, Transmission (Manual & Automatic), Drivetrain, Suspension, Brakes, Steering, Restraints (Airbags, Seatbelts), Bodywork, Climate Control, Electrical Systems (excluding wiring diagrams), Driver Information, Maintenance. Procedures Included Procedures Included: Diagnosis, Repair, Maintenance, Rebuilding, Refurbishing, Restoration. Covers procedures from A-Z for all listed systems. Technical Depth Technical Depth: Comprehensive; suitable for professional technicians and mechanics, covering detailed diagnostic and repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality Photos, Illustrations, and Diagrams Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Compatibility Compatibility: All Versions of Windows, Mac, and Linux. Requires PDF Reader. Manual Completeness Manual Completeness: Volume 1. Covers a significant portion of the vehicle's systems, but wiring diagrams are explicitly excluded and likely found in a separate volume. ⚙️ Engine Specifications Primary Engine Primary Engine: 2.5L Inline-6 (M52B25), 2.8L Inline-6 (M52B28), 3.0L Inline-6 (M54B30 - later models), 4.4L V8 (M62B44) Performance Performance 525I: Approx. 189 hp @ 5900 rpm, 181 lb-ft torque @ 3950 rpm Performance 528I: Approx. 190 hp @ 5300 rpm, 207 lb-ft torque @ 3950 rpm Performance 530I: Approx. 225 hp @ 5900 rpm, 214 lb-ft torque @ 3500 rpm (M54B30) Performance 540I: Approx. 282 hp @ 5400 rpm, 317 lb-ft torque @ 3600 rpm (M62B44) Fuel System Fuel System: Multi-point Fuel Injection (MPI) with Electronic Throttle Control (ETC) on later models. 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Getrag 260/S for M52, Getrag 420G for M62) Optional Optional Transmission: 5-speed Automatic (GM A5S 310Z for M52, GM A5S 325Z for M62) Features Transmission Features: Adaptive shift logic on automatic transmissions, Steptronic manual shift mode available on automatic models. 📐 Dimensions Exterior Wheelbase: 113.4 inches (2880 mm) Length Sedan: 188.0 inches (4775 mm) Width Sedan: 70.2 inches (1783 mm) Height Sedan: 57.0 inches (1448 mm) Length Wagon: 189.5 inches (4813 mm) Interior Front Headroom Sedan: 39.3 inches (998 mm) Rear Headroom Sedan: 38.0 inches (965 mm) Cargo Cargo Volume Wagon: Approx. 20.7 cu ft (586 L) with rear seats up, 63.1 cu ft (1787 L) with rear seats down Weights Curb Weight 525I: Approx. 3595 lbs (1630 kg) Curb Weight 540I: Approx. 3946 lbs (1790 kg) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 Stars (for applicable models/years) NHTSA Passenger Front Impact: 4/5 Stars (for applicable models/years) Active Features Active Features: Anti-lock Braking System (ABS), Dynamic Stability Control (DSC - often optional or standard on higher trims), Traction Control System (ASC+T). Passive Features Passive Features: Front airbags, Side airbags (optional or standard on later models), Three-point seat belts with pretensioners, Crumple zones, Reinforced...