🏷️ Basic Information Identification Make: BMW Model: 5 Series Specific Model Designation: 528i Generation Chassis Code: E39 Generation Name: Second Generation E39 Codes Engine Code Primary: M52TU (Double VANOS) Body Style: Sedan 👋 Introduction Market Position Segment: Executive Mid-size Sedan Target Audience: Discerning drivers seeking luxury, performance, and advanced engineering Competitive Analysis Key Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C5), Lexus GS (JZS160), Cadillac DeVille Key Features Engineering Philosophy: Driver-centric, balanced chassis, robust inline-six engines Manual Advantage: Provides in-depth knowledge for DIY maintenance and professional repair, maximizing vehicle longevity and performance. 📋 Manual Details Coverage Areas Market Coverage: North America (primarily, with global applicability) Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Pages: 1000+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (Rear Wheel Drive) Chassis: Suspension (Front & Rear), Steering System, Brakes (ABS, DSC), Wheels & Tires Electrical: Engine Management, Ignition System, Lighting, Instrumentation, Body Electrics, Audio System, HVAC Controls, SRS (Airbag) System Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Sunroof Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replenishment Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Guides, Electrical System Diagnostics Repair And Rebuild: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Replacement, Bodywork Repair Technical Data: Torque Specifications, Diagnostic Procedures, Wiring Diagrams, Component Locations Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced electrical diagnostics) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes (fully searchable) Print Quality Printability: High (designed for printing individual sections or the entire manual) Binding Type Recommended Binding: Comb binding or spiral binding for ease of use in a workshop environment Paper Type Recommended Paper: Durable, heavy-weight paper for workshop conditions ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Naturally Aspirated Engine Code: M52TU B28 Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Valve Train: Dual Overhead Camshafts (DOHC), 4 Valves per Cylinder Timing System: Double VANOS (Variable Valve Timing) Performance Horsepower Peak: 190 hp @ 5500 rpm Torque Peak: 206 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (Bosch Motronic ME 7.2) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag 420G) Optional Type: 5-speed Steptronic Automatic Transmission (GM 5L40-E) Features Drive Type: Rear-Wheel Drive (RWD) Manual Clutch: Hydraulically Actuated Single Dry Plate Clutch 📐 Dimensions Exterior Length: 188.5 inches (4788 mm) Width: 71.0 inches (1803 mm) Height: 56.5 inches (1435 mm) Wheelbase: 111.4 inches (2830 mm) Front Track: 60.6 inches (1539 mm) Rear Track: 60.8 inches (1544 mm) Weights Curb Weight Manual: 3571 lbs (1620 kg) Curb Weight Automatic: 3616 lbs (1640 kg) Gross Vehicle Weight Rating Gvwr: 4652 lbs (2109 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star Driver, 4-Star Passenger (for 1997 models) IIHS Side Impact: Acceptable (for models equipped with side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Automatic Stability Control (ASC+T) on most models Stability Control: Dynamic Stability Control (DSC) available on later models Passive Features Airbags: Frontal Driver and Passenger Airbags, optional Side Airbags Seatbelts: 3-point Inertia-reel Seat Belts with Pretensioners and Force Limiters 💡 Technology Features Infotainment Head Unit: BMW Business CD/RDS or BMW Professional CD/RDS with optional navigation (MK III/IV) Audio System: Standard 6-speaker system, optional 10-speaker Hi-Fi system (Logic 7 amplifier available on later models) Driver Assistance Cruise Control: Standard cruise control system Parking Sensors: Optional Park Distance Control (PDC) front and rear Connectivity Cellular Integration: Optional Bluetooth preparation with cradle and car kit Comfort Features Climate Control: Standard dual-zone automatic climate control 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system; typically 7,500-15,000 miles or 12-24 months, depending on driving conditions. Coolant Flush Interval: BMW Longlife Coolant: Initially at 4 years/50,000 miles, then every 2 years/30,000 miles thereafter. Spark Plug Replacement: M52TU: Approximately 100,000 miles (Long-life spark plugs) Automatic Transmission Fluid Change: BMW typically listed as 'lifetime' but recommended for change around 60,000-100,000 miles for longevity. Fluid Specifications Engine Oil Type: SAE 5W-40 or 5W-30 Synthetic Engine Oil (meeting BMW LL-01 specification) Engine Oil Capacity: 6.5 Liters (6.9 US Quarts) Coolant Type: BMW Blue Longlife Antifreeze/Coolant Brake Fluid Type: DOT 4 (BMW part number 82 11 1 468 012) Power Steering Fluid Type: BMW Power Steering Fluid (Pentosin CHF 11 S or equivalent) Known Issues Common Wear Items: PCV Valve system failures (leading to oil leaks/smoke), VANOS seals degradation, Suspension bushings (control arms, sway bar links), Coolant hoses and expansion tank cracking, Thermostat and water pump failures. Electrical Gremlins: Water ingress into LCM (Light Control...