DAEWOO NUBIRA 2.0L 1997-2002 Repair Service Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Nubira Year Range: 1997-2002 Engine Displacement: 2.0L Engine Configuration: DOHC I4 Codes Engine Code: T20SED (likely, based on 2.0L DOHC) 👋 Introduction Market Position Vehicle Segment: Compact to mid-size family car, competing in a segment with models like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra of the era. Competitive Analysis Value Proposition: Offered a competitive feature set and often at a lower price point than its Japanese and European rivals, aiming for value-conscious buyers. Key Features Accessibility: Designed to be serviced by independent repair shops and capable DIY mechanics, hence the availability of such comprehensive manuals. Manual Utility: Provides the same level of detail as official dealership service manuals, empowering owners and independent mechanics with the knowledge for accurate repairs and maintenance. 📋 Manual Details Coverage Areas Geographic Coverage: Likely North America, Europe, and other markets where the Nubira was sold. Vehicle Variants Covered: All 2.0L DOHC engine variants for 1997-2002 Daewoo Nubira. Page Count Estimated Pages: Over 1000 Manual Type Type: Repair Service Manual Language Language: English (assumed based on product description) Format Format: PDF (Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine control, engine cooling, exhaust, automatic transaxle, manual transaxle, clutch. Chassis: Power booster, power steering, suspension, tire and wheel, hydraulic brakes, parking brakes, ABS. Body And Interior: Audio system, body wiring system, cruise control, HVAC, instrument system, SRS (Airbag), body front end, body rear end, frame, bumper, underbody, doors, roofs, wiper washer. Electrical: Body wiring system, instrument system, SRS, electrical wiring, anti-theft system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, general upkeep. Repair: Detailed step-by-step repair procedures for all covered systems, including component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation for engine and various electronic systems. Specifications And Data: Torque specifications, clearances, fluid capacities, electrical specifications, component data. Technical Depth Depth: Comprehensive, covering routine maintenance to major overhaul and component replacement. Suitable for professional technicians and advanced DIY enthusiasts. Visual Aids: Detailed exploded views, diagrams, and pictures to illustrate procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable (standard for quality PDF manuals). Print Quality Printability: Fully printable (selected pages or whole manual). Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: T20SED (common for this 2.0L DOHC) Displacement: 1998 cc Configuration: Inline-4, DOHC (Double Overhead Camshafts), 16 valves Performance Horsepower Estimate: Approximately 115-130 hp (varies slightly by market and tune) Torque Estimate: Approximately 130-140 lb-ft (varies slightly by market and tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor type (depending on specific market/year) Cooling System Cooling Method: Liquid-Cooled 🔧 Transmission Automatic Model: 4T40-E Gear Count: 4-Speed Automatic Fluid Type Automatic: Dexron III (or equivalent, check specific manual for exact specification) Manual Model: DWMC Gear Count: 5-Speed Manual Fluid Type Manual: API GL-4 75W-90 (likely, consult manual for exact specification) 📐 Dimensions Exterior Body Styles: Sedan, Wagon (Estate), Hatchback (depending on market) Wheelbase Estimate: Approx. 2600 mm (for Sedan/Hatchback) Weights Curb Weight Estimate: Approx. 1250-1400 kg (depending on body style and transmission) 🛡️ Safety Features Passive Features Airbags: Driver and front passenger airbags (SRS) standard on many models. Side airbags may be optional on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants. Active Features ABS: Anti-lock Braking System (ABS) available or standard on some trims. Traction Control: Traction Control System (TCS) may be optional on higher trims. Ratings Crash Test Results: Likely underwent NHTSA and Euro NCAP testing, specific results can be found through external databases, but this manual will detail the SRS system's repair and operation. 💡 Technology Features Infotainment Audio System: Factory-installed radio/cassette or CD player, often with basic digital display. Speaker configuration varies by trim. Instrument Cluster: Standard analog gauges for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various systems. Driver Assistance Cruise Control: Available on higher trim levels, controlled via steering wheel or stalk mounted controls. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact schedule). Engine Coolant Flush: Every 30,000 - 50,000 miles or 2-3 years (check manual). Spark Plug Replacement: Around 60,000 - 100,000 miles for iridium or platinum plugs (check manual for type and interval). Fluid Specifications Engine Oil: SAE 10W-40 or 5W-30 (check manual for exact viscosity and API classification). Coolant: GM-spec, long-life, or ethylene glycol based antifreeze (typically a 50/50 mix with distilled water). Brake Fluid: DOT 3 or DOT 4 (consult manual for specific requirement). Known Issues Engine Management: Potential for O2 sensor failures, ignition coil issues, and EGR valve problems leading to rough idling...
Compact to mid-size family car, competing in a segment with models like the Honda Civic, Toyota Corolla, Ford Focus, and Hyundai Elantra of the era.
Competitive Analysis
Value Proposition:
Offered a competitive feature set and often at a lower price point than its Japanese and European rivals, aiming for value-conscious buyers.
Key Features
Accessibility:
Designed to be serviced by independent repair shops and capable DIY mechanics, hence the availability of such comprehensive manuals.
Manual Utility:
Provides the same level of detail as official dealership service manuals, empowering owners and independent mechanics with the knowledge for accurate repairs and maintenance.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Likely North America, Europe, and other markets where the Nubira was sold.
Vehicle Variants Covered:
All 2.0L DOHC engine variants for 1997-2002 Daewoo Nubira.
Power booster, power steering, suspension, tire and wheel, hydraulic brakes, parking brakes, ABS.
Body And Interior:
Audio system, body wiring system, cruise control, HVAC, instrument system, SRS (Airbag), body front end, body rear end, frame, bumper, underbody, doors, roofs, wiper washer.
Electrical:
Body wiring system, instrument system, SRS, electrical wiring, anti-theft system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, general upkeep.
Repair:
Detailed step-by-step repair procedures for all covered systems, including component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) interpretation for engine and various electronic systems.
Comprehensive, covering routine maintenance to major overhaul and component replacement. Suitable for professional technicians and advanced DIY enthusiasts.
Visual Aids:
Detailed exploded views, diagrams, and pictures to illustrate procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (standard for quality PDF manuals).
Approximately 115-130 hp (varies slightly by market and tune)
Torque Estimate:
Approximately 130-140 lb-ft (varies slightly by market and tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor type (depending on specific market/year)
Cooling System
Cooling Method:
Liquid-Cooled
🔧 Transmission
Automatic
Model:
4T40-E
Gear Count:
4-Speed Automatic
Fluid Type Automatic:
Dexron III (or equivalent, check specific manual for exact specification)
Manual
Model:
DWMC
Gear Count:
5-Speed Manual
Fluid Type Manual:
API GL-4 75W-90 (likely, consult manual for exact specification)
📐 Dimensions
Exterior
Body Styles:
Sedan, Wagon (Estate), Hatchback (depending on market)
Wheelbase Estimate:
Approx. 2600 mm (for Sedan/Hatchback)
Weights
Curb Weight Estimate:
Approx. 1250-1400 kg (depending on body style and transmission)
🛡️ Safety Features
Passive Features
Airbags:
Driver and front passenger airbags (SRS) standard on many models. Side airbags may be optional on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Active Features
ABS:
Anti-lock Braking System (ABS) available or standard on some trims.
Traction Control:
Traction Control System (TCS) may be optional on higher trims.
Ratings
Crash Test Results:
Likely underwent NHTSA and Euro NCAP testing, specific results can be found through external databases, but this manual will detail the SRS system's repair and operation.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette or CD player, often with basic digital display. Speaker configuration varies by trim.
Instrument Cluster:
Standard analog gauges for speedometer, tachometer, fuel level, and engine temperature. Warning lights for various systems.
Driver Assistance
Cruise Control:
Available on higher trim levels, controlled via steering wheel or stalk mounted controls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 7,500 miles or 6-12 months, depending on driving conditions (refer to manual for exact schedule).
Engine Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years (check manual).
Spark Plug Replacement:
Around 60,000 - 100,000 miles for iridium or platinum plugs (check manual for type and interval).
Fluid Specifications
Engine Oil:
SAE 10W-40 or 5W-30 (check manual for exact viscosity and API classification).
Coolant:
GM-spec, long-life, or ethylene glycol based antifreeze (typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 (consult manual for specific requirement).
Known Issues
Engine Management:
Potential for O2 sensor failures, ignition coil issues, and EGR valve problems leading to rough idling or check engine lights.
Transmission Issues:
The 4T40-E can sometimes develop issues with solenoids or torque converter clutch (TCC) operation. Manual transmissions are generally robust but clutch wear is normal.
Suspension Components:
Front control arm bushings and tie rod ends can wear over time, leading to steering looseness or noise.
Electrical Quirks:
Corrosion in wiring connectors, particularly in the engine bay and under the dashboard, can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Model Evolution
Platform Origin:
The Nubira was part of Daewoo's push to expand its global presence following its acquisition by General Motors. It often shared underpinnings or engine technology with GM platforms.
Production
Manufacturing Locations:
Primarily South Korea, with potential assembly in other countries depending on market.
Discontinuation:
Daewoo as a brand was largely integrated into GM's global strategy, with models being rebadged or replaced by Chevrolet and other GM brands. The Nubira was effectively succeeded by models like the Chevrolet Lacetti/Optra.
🏆 Awards & Recognition
Recognitions
Market Reception:
The Nubira was generally seen as a value-oriented vehicle. While not winning prestigious awards, it provided accessible transportation. The manual itself is a testament to its place in the aftermarket and DIY repair community.