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1997-2002 Mitsubishi L200 Triton Workshop Repair Service Manual Best

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Generation: Fourth Generation (KB4T/KB7T) Production Years Covered: 1997-2002 Codes Chassis Codes: KB4T, KB7T (indicative of covered variants) 👋 Introduction Market Position Vehicle Segment: Compact Pickup Truck / Utility Vehicle Competitive Analysis Competitors: Toyota Hilux, Nissan D22 Navara/Frontier, Isuzu D-Max (early models), Ford Ranger (early models) Key Features Manual Selling Points: Extensive coverage, high-quality visuals, professional-level detail, user-friendly digital format Vehicle Strengths: Robust construction, off-road capability, durability, practicality 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Manual Classification: Workshop Repair Service Manual Language Language: English (inferred from product description) Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Lubrication System, Cooling System, Engine Control System, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle Drivetrain & Suspension: Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires Brakes & Steering: Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System Body & Restraints: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats, Seat Belts, Supplemental Restraint System (SRS) HVAC & Electrical: Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements Maintenance: Scheduled Maintenance Procedures Procedures Included Diagnostic Procedures: Detailed diagnostic procedures for all systems Repair Procedures: Step-by-step repair procedures from A-Z for all components and systems Rebuilding Procedures: Procedures for rebuilding major components like engines and transmissions Refurbishing Procedures: Guidelines for refurbishing various parts and systems Restoration Guidelines: Information relevant to restoring the vehicle to its original condition Technical Depth Depth Of Information: Professional Technician and Mechanic level detail 📊 Manual Specifications File Format File Type: PDF Print Quality Image Quality: High Quality Photos, Illustrations, and Diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Download Availability Downloadable: YES Software Requirements Reader Requirement: PDF Reader Compatibility Operating Systems: All Versions of Windows, Mac, and Linux ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 2.5L 4D56 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 Gasoline, and potentially 3.0L 6G72 V6 Gasoline (depending on market) Performance Typical Horsepower Range: 70-135 HP (Diesel), 110-130 HP (Gasoline) - varies significantly by engine and market Typical Torque Range: 140-240 Nm (Diesel), 190-220 Nm (Gasoline) - varies significantly by engine and market Fuel System Fuel Delivery Diesel: Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic injection pumps Fuel Delivery Gasoline: Multi-point Fuel Injection (MPI) Engine Mechanical Bore Stroke Diesel 4D56: 91.1 mm x 95.0 mm (typical) Bore Stroke Gasoline 4G64: 86.5 mm x 105.0 mm (typical) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Mitsu-specific or equivalent) 🔧 Transmission Standard Transmission Options: 5-speed Manual Transmission (likely R5M31 or similar) Optional Automatic Transmission: 4-speed Automatic Transmission (likely KM2B4 or similar) Features Drivetrain Configuration: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with selectable transfer case Fluid Specifications Manual Transmission Fluid: API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify specific application) Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-J2 or equivalent (verify specific application) 📐 Dimensions Exterior Typical Wheelbase: Approximately 3000 mm (varies by cab configuration) Typical Overall Length: Approximately 4.7 - 5.1 meters (varies by cab and bed configuration) Typical Overall Width: Approximately 1.7 - 1.8 meters Typical Overall Height: Approximately 1.7 - 1.8 meters Weights Curb Weight: Typically 1600 - 1900 kg (varies by configuration) Gross Vehicle Weight Rating Gvw: Likely around 2500 - 2900 kg 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data available for this specific generation and market focus. Refer to region-specific safety assessments if available. Active Features Braking System: Front Disc Brakes, Rear Drum Brakes. ABS may be optional on higher trims or later models within the range. Passive Features Restraint System: Seat belts. Supplemental Restraint System (SRS) airbags for driver and passenger likely optional or standard on higher trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player. Optional upgraded sound systems. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Lan System: In-vehicle network for ECU communication and diagnostic purposes. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have shorter intervals. Transmission Fluid Change: Manual: Every 40,000 - 80,000 km. Automatic: Every 30,000 - 60,000 km. Coolant Replacement: Every 2 years or 40,000 km (using long-life coolant). Fluid Specifications Engine Oil Viscosity: For Diesel: 5W-30, 10W-30, 15W-40 (API CF or higher). For...
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1997-2002 Mitsubishi L200 Triton Workshop Repair Service Manual Best
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 Triton
Generation:
Fourth Generation (KB4T/KB7T)
Production Years Covered:
1997-2002
Codes
Chassis Codes:
KB4T, KB7T (indicative of covered variants)
👋 Introduction
Market Position
Vehicle Segment:
Compact Pickup Truck / Utility Vehicle
Competitive Analysis
Competitors:
Toyota Hilux, Nissan D22 Navara/Frontier, Isuzu D-Max (early models), Ford Ranger (early models)
Key Features
Manual Selling Points:
Extensive coverage, high-quality visuals, professional-level detail, user-friendly digital format
Vehicle Strengths:
Robust construction, off-road capability, durability, practicality
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Classification:
Workshop Repair Service Manual
Language
Language:
English (inferred from product description)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Lubrication System, Cooling System, Engine Control System, Fuel System, Exhaust System, Clutch, Manual Transaxle, Automatic Transaxle
Drivetrain & Suspension:
Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tires
Brakes & Steering:
Brake System, Parking Brake System, Brake Control System, Power Steering System, Steering System
Body & Restraints:
Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats, Seat Belts, Supplemental Restraint System (SRS)
HVAC & Electrical:
Air Conditioner System, Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System, Audio Visual, Navigation & Telephone System, Auto Cruise Control System, Power Supply, Ground & Circuit Elements
Maintenance:
Scheduled Maintenance Procedures
Procedures Included
Diagnostic Procedures:
Detailed diagnostic procedures for all systems
Repair Procedures:
Step-by-step repair procedures from A-Z for all components and systems
Rebuilding Procedures:
Procedures for rebuilding major components like engines and transmissions
Refurbishing Procedures:
Guidelines for refurbishing various parts and systems
Restoration Guidelines:
Information relevant to restoring the vehicle to its original condition
Technical Depth
Depth Of Information:
Professional Technician and Mechanic level detail
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Quality:
High Quality Photos, Illustrations, and Diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Download Availability
Downloadable:
YES
Software Requirements
Reader Requirement:
PDF Reader
Compatibility
Operating Systems:
All Versions of Windows, Mac, and Linux
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 2.5L 4D56 Diesel (Naturally Aspirated and Turbocharged), 2.4L 4G64 Gasoline, and potentially 3.0L 6G72 V6 Gasoline (depending on market)
Performance
Typical Horsepower Range:
70-135 HP (Diesel), 110-130 HP (Gasoline) - varies significantly by engine and market
Typical Torque Range:
140-240 Nm (Diesel), 190-220 Nm (Gasoline) - varies significantly by engine and market
Fuel System
Fuel Delivery Diesel:
Indirect Injection (IDI) or Direct Injection (DI) with mechanical or early electronic injection pumps
Fuel Delivery Gasoline:
Multi-point Fuel Injection (MPI)
Engine Mechanical
Bore Stroke Diesel 4D56:
91.1 mm x 95.0 mm (typical)
Bore Stroke Gasoline 4G64:
86.5 mm x 105.0 mm (typical)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsu-specific or equivalent)
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transmission (likely R5M31 or similar)
Optional
Automatic Transmission:
4-speed Automatic Transmission (likely KM2B4 or similar)
Features
Drivetrain Configuration:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with selectable transfer case
Fluid Specifications
Manual Transmission Fluid:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90 (verify specific application)
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-J2 or equivalent (verify specific application)
📐 Dimensions
Exterior
Typical Wheelbase:
Approximately 3000 mm (varies by cab configuration)
Typical Overall Length:
Approximately 4.7 - 5.1 meters (varies by cab and bed configuration)
Typical Overall Width:
Approximately 1.7 - 1.8 meters
Typical Overall Height:
Approximately 1.7 - 1.8 meters
Weights
Curb Weight:
Typically 1600 - 1900 kg (varies by configuration)
Gross Vehicle Weight Rating Gvw:
Likely around 2500 - 2900 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this specific generation and market focus. Refer to region-specific safety assessments if available.
Active Features
Braking System:
Front Disc Brakes, Rear Drum Brakes. ABS may be optional on higher trims or later models within the range.
Passive Features
Restraint System:
Seat belts. Supplemental Restraint System (SRS) airbags for driver and passenger likely optional or standard on higher trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player. Optional upgraded sound systems.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Lan System:
In-vehicle network for ECU communication and diagnostic purposes.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have shorter intervals.
Transmission Fluid Change:
Manual: Every 40,000 - 80,000 km. Automatic: Every 30,000 - 60,000 km.
Coolant Replacement:
Every 2 years or 40,000 km (using long-life coolant).
Fluid Specifications
Engine Oil Viscosity:
For Diesel: 5W-30, 10W-30, 15W-40 (API CF or higher). For Gasoline: 10W-30, 10W-40 (API SJ or higher). Verify specific engine requirements.
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II or III, or dedicated power steering fluid (verify)
Known Issues
Common Wear Items:
Suspension components (ball joints, bushings), clutch wear, turbocharger issues (on turbo diesel), EGR valve clogging (diesel), exhaust manifold cracks (diesel).
Electrical Gremlins:
Corrosion on grounds and connectors, especially in areas with high humidity. Faulty relays or switches in lighting and accessory systems.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Lineage:
Continuation of Mitsubishi's strong heritage in producing durable and capable pickup trucks, dating back to the Colt and Forte series.
Model Evolution
L200 Triton Positioning:
The L200 (or Triton in many markets) has been a cornerstone of Mitsubishi's light commercial vehicle offerings, known for its ruggedness and versatility.
Production
Manufacturing Locations:
Primary production likely in Thailand (for global export), and potentially other facilities depending on regional assembly.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Consistently recognized for its durability, affordability, and off-road capability, making it a popular choice in its segment.
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