🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Model Nickname: Triton (in some markets) Chassis Code: K74T (for 4x4 diesel models) Generation Generation: Third Generation (1996-2005) Generation Code: K60/K70 Series 👋 Introduction Market Position Market Position: The Mitsubishi L200 (or Triton) of this generation was a highly popular mid-size pickup truck globally, known for its ruggedness, reliability, and versatility. It competed directly with models like the Toyota Hilux, Nissan Navara (Frontier), and Ford Ranger. Competitive Analysis Competitive Analysis: The L200 distinguished itself with its comfortable ride for a pickup, robust suspension, and capable four-wheel-drive systems, making it a strong contender for both work and recreational use. Its diesel engines were particularly renowned for their durability and fuel efficiency. Key Features Key Features: Durable ladder-frame chassis, coil-spring independent front suspension (a significant upgrade over previous leaf-sprung setups), Super Select II 4WD system (on many models), spacious cabin, and a reputation for longevity. 📋 Manual Details Coverage Areas Coverage Areas: Engine mechanical, engine electrical, fuel system, cooling system, lubrication, exhaust system, transmission (manual & automatic), clutch, drive shafts, axles, suspension (front & rear), steering, brakes (hydraulic & parking), wheels, tires, body structure, interior trim, exterior trim, HVAC, electrical systems, wiring diagrams, troubleshooting, diagnostic codes, maintenance. Page Count Page Count: Approximately 1000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine (4D56, 4M40), drivetrain, chassis, body, electrical, HVAC, emissions. Procedures Included Procedures Included: Routine maintenance, scheduled maintenance, troubleshooting guides, diagnostic procedures, component removal and installation, overhaul procedures, adjustments, repair specifications. Technical Depth Technical Depth: Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine teardowns, transmission overhauls, and detailed electrical system diagnosis. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Printable: Yes Resolution: High-resolution (suitable for clear viewing and printing) Print Quality Print Quality: N/A (Digital) Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Codes: 4D56 (2.5L Diesel), 4M40 (2.8L Diesel), 6G72 (3.0L V6 Petrol - less common in some markets) Engine Type: Inline-4 Turbocharged Diesel (common for 4D56 and 4M40) Performance 4D56 Displacement Liters: 2.5 4D56 Horsepower Ps: Approx. 99-115 PS (depending on turbo and tuning) 4D56 Torque Nm: Approx. 240-260 Nm 4M40 Displacement Liters: 2.8 4M40 Horsepower Ps: Approx. 125 PS 4M40 Torque Nm: Approx. 294 Nm Fuel System Fuel System: Direct Injection Diesel with Turbocharger and Intercooler (common for 4D56/4M40 variants) Ignition System: Spark Ignition (for 6G72 petrol variant) Maintenance Notes Timing Belt Replacement Interval: Refer to manual for specific engine; typically 80,000 - 100,000 km for diesel engines. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (with electronically controlled overdrive) Features Drivetrain Options: 2WD (RWD), 4WD (Part-time or Full-time with Super Select II) Maintenance Notes Manual Transmission Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 Automatic Transmission Fluid Type: Mitsubishi Diaqueen ATF SP-II M or equivalent 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab Typical Bed Length Mm: 1830 - 1945 (varies by cab configuration) Wheelbase Mm: Approx. 3000 mm (for Double Cab 4x4) Weights Curb Weight Kg: Approx. 1700 - 1900 kg (varies by configuration and drivetrain) Gross Vehicle Weight Rating Kg: Approx. 2500 - 2700 kg 🛡️ Safety Features Ratings Safety Ratings: N/A (Vehicle safety testing standards varied significantly by region and year during this period; specific governmental crash test data for this exact generation and regional variant may not be readily available or consistent.) Active Features Active Safety Features: ABS (Anti-lock Braking System - optional or standard on higher trims), Limited Slip Differential (LSD - optional). Passive Features Passive Safety Features: Seat belts, reinforced cab structure, crumple zones (design elements). 💡 Technology Features Infotainment Infotainment Features: Basic factory-installed AM/FM radio with cassette player was standard. CD players and upgraded speaker systems were optional on higher trims. Features were minimal by modern standards. Driver Assistance Driver Assistance Features: Limited. Primarily ABS on some models. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane departure warning, etc. Connectivity Connectivity Features: No factory-installed Bluetooth, USB ports, or smartphone integration. Aftermarket head unit upgrades were common. Diagnostics Onboard Diagnostics: OBD-I or early OBD-II compliant, depending on market and specific build date. Manual covers relevant diagnostic trouble codes (DTCs) and diagnostic procedures for the period. 🔧 Maintenance Service Intervals Oil Change Interval Km: Typically 5,000-10,000 km or 6-12 months for diesel engines, depending on operating conditions and oil type. Fuel Filter Replacement Interval Km: Approximately 20,000 - 40,000 km for diesel fuel filters. Air Filter Replacement Interval Km: Approximately 20,000 - 30,000 km or as needed based on conditions. Fluid Specifications Engine Oil Specification: API CG-4 or...
The Mitsubishi L200 (or Triton) of this generation was a highly popular mid-size pickup truck globally, known for its ruggedness, reliability, and versatility. It competed directly with models like the Toyota Hilux, Nissan Navara (Frontier), and Ford Ranger.
Competitive Analysis
Competitive Analysis:
The L200 distinguished itself with its comfortable ride for a pickup, robust suspension, and capable four-wheel-drive systems, making it a strong contender for both work and recreational use. Its diesel engines were particularly renowned for their durability and fuel efficiency.
Key Features
Key Features:
Durable ladder-frame chassis, coil-spring independent front suspension (a significant upgrade over previous leaf-sprung setups), Super Select II 4WD system (on many models), spacious cabin, and a reputation for longevity.
Comprehensive. Covers everything from basic fluid changes and filter replacements to complete engine teardowns, transmission overhauls, and detailed electrical system diagnosis.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Resolution:
High-resolution (suitable for clear viewing and printing)
Print Quality
Print Quality:
N/A (Digital)
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4D56 (2.5L Diesel), 4M40 (2.8L Diesel), 6G72 (3.0L V6 Petrol - less common in some markets)
Engine Type:
Inline-4 Turbocharged Diesel (common for 4D56 and 4M40)
Performance
4D56 Displacement Liters:
2.5
4D56 Horsepower Ps:
Approx. 99-115 PS (depending on turbo and tuning)
4D56 Torque Nm:
Approx. 240-260 Nm
4M40 Displacement Liters:
2.8
4M40 Horsepower Ps:
Approx. 125 PS
4M40 Torque Nm:
Approx. 294 Nm
Fuel System
Fuel System:
Direct Injection Diesel with Turbocharger and Intercooler (common for 4D56/4M40 variants)
Ignition System:
Spark Ignition (for 6G72 petrol variant)
Maintenance Notes
Timing Belt Replacement Interval:
Refer to manual for specific engine; typically 80,000 - 100,000 km for diesel engines.
2WD (RWD), 4WD (Part-time or Full-time with Super Select II)
Maintenance Notes
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 or SAE 80W-90
Automatic Transmission Fluid Type:
Mitsubishi Diaqueen ATF SP-II M or equivalent
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab
Typical Bed Length Mm:
1830 - 1945 (varies by cab configuration)
Wheelbase Mm:
Approx. 3000 mm (for Double Cab 4x4)
Weights
Curb Weight Kg:
Approx. 1700 - 1900 kg (varies by configuration and drivetrain)
Gross Vehicle Weight Rating Kg:
Approx. 2500 - 2700 kg
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Vehicle safety testing standards varied significantly by region and year during this period; specific governmental crash test data for this exact generation and regional variant may not be readily available or consistent.)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System - optional or standard on higher trims), Limited Slip Differential (LSD - optional).
Passive Features
Passive Safety Features:
Seat belts, reinforced cab structure, crumple zones (design elements).
💡 Technology Features
Infotainment
Infotainment Features:
Basic factory-installed AM/FM radio with cassette player was standard. CD players and upgraded speaker systems were optional on higher trims. Features were minimal by modern standards.
Driver Assistance
Driver Assistance Features:
Limited. Primarily ABS on some models. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane departure warning, etc.
Connectivity
Connectivity Features:
No factory-installed Bluetooth, USB ports, or smartphone integration. Aftermarket head unit upgrades were common.
Diagnostics
Onboard Diagnostics:
OBD-I or early OBD-II compliant, depending on market and specific build date. Manual covers relevant diagnostic trouble codes (DTCs) and diagnostic procedures for the period.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 5,000-10,000 km or 6-12 months for diesel engines, depending on operating conditions and oil type.
Fuel Filter Replacement Interval Km:
Approximately 20,000 - 40,000 km for diesel fuel filters.
Air Filter Replacement Interval Km:
Approximately 20,000 - 30,000 km or as needed based on conditions.
Fluid Specifications
Engine Oil Specification:
API CG-4 or CH-4 for diesel engines, typically SAE 10W-30 or 15W-40 (refer to manual for exact viscosity and API classification).
Coolant Type:
Ethylene Glycol based coolant, typically a green or red/pink concentrate (diluted 50/50 with distilled water). Refer to manual for specific Mopar recommendation.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues Diesel:
Glow plug failure, injector pump issues (especially with fuel quality), turbocharger wear, oil cooler leaks, exhaust manifold cracks (on some diesel variants), water pump leaks.
Common Issues General:
Leaf spring fatigue/breakage (especially if heavily loaded), ball joint wear, rear main seal leaks, rust in wheel wells and chassis, HVAC blower motor failure, intermittent electrical issues.
Troubleshooting Focus
Troubleshooting Focus:
The manual provides detailed troubleshooting trees and diagnostic flowcharts for all major systems, helping technicians and owners diagnose issues efficiently.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, with a strong presence in developing robust and reliable vehicles, especially their 4x4 and utility vehicles. The L200 lineage traces back to the early 1970s.
Model Evolution
Model Evolution Prior Generations:
The first generation (1978-1986) established the L200 nameplate. Subsequent generations saw continuous improvements in styling, comfort, safety, and powertrain technology, leading to the popular K60/K70 series.
Production
Production Period:
1996-2005
Manufacturing Locations:
Primarily Japan, with significant production facilities in Thailand for global markets.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific 'awards' for this generation might be scarce in general automotive press of the time, the L200/Triton consistently ranked highly in customer satisfaction surveys for reliability and durability in many markets, particularly those where it was a primary work vehicle.