BMW K1200 K1200LT 1997-2004 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Product Name: BMW K1200 K1200LT 1997-2004 WSM Service Manual Repair Generation Generation Designation: First Generation K1200LT Codes Engine Code Family: K589 👋 Introduction Market Position Market Segment: Luxury Grand Tourer Motorcycle Target Audience: Long-distance touring riders seeking comfort, features, and BMW quality Competitive Analysis Primary Competitors: Honda Gold Wing, Yamaha Royal Star Venture, Kawasaki Voyager Key Features Model Highlights: Comprehensive fairing, integrated luggage, comfortable seating for rider and passenger, electric windshield, heated components, powerful boxer engine 📋 Manual Details Coverage Areas Vehicle Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Page Count Estimated Page Count: Significant (Typically 500+ pages for a WSM) Manual Type Manual Type: Workshop Service Manual (WSM) Language Language: English (assumed, standard for WSMs) Format Format: Digital (PDF, likely with searchable text and printable pages) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection (EFI), ignition, cooling, lubrication, exhaust Transmission Systems: Clutch, gearbox, final drive (shaft drive) Chassis Systems: Frame, suspension (front and rear), steering, wheels, tires Braking Systems: Brake system (hydraulic), ABS (if equipped), discs, calipers, lines Electrical Systems: Wiring diagrams, battery, charging system, starter, lighting, instrumentation, ECU, sensors, ABS electronics Body And Trim: Body panels, fairings, seat, luggage systems (integrated cases), fairing components Comfort Features: Heated grips, heated seats, electric windshield, radio/audio system (if equipped), cruise control Procedures Included Maintenance Procedures: Routine service checks, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant replacement, drive shaft lubrication Repair Procedures: Engine disassembly and reassembly, transmission overhauls, suspension component replacement, brake caliper rebuilds, electrical component diagnosis and replacement, bodywork repair Troubleshooting: Diagnostic charts, fault code interpretation, common problem identification and solutions Specifications: Torque values, clearances, fluid capacities, electrical specifications, diagnostic parameters Technical Depth Diagnostic Capabilities: Advanced diagnostics, including ECU data interpretation and sensor testing Rebuild Scope: Comprehensive engine and transmission rebuild procedures Electrical Schematics: Detailed electrical wiring diagrams for all circuits 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR processed) Print Quality Print Readability: High resolution for clear diagrams and text Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, flat-four (Boxer) engine Displacement: 1171 cc (for early models, later models might have slight variations or updates) Bore X Stroke: 70.2 mm x 75 mm (typical for this engine family) Compression Ratio: 10.0:1 (typical) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100-100.5 hp @ 7500 rpm (varies slightly by year/market) Torque: Approx. 101 Nm (74.5 lb-ft) @ 5250 rpm (varies slightly by year/market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Bosch Motronic Fuel Type: Unleaded gasoline (91 RON or higher recommended) Ignition Ignition System: Digital electronic ignition Cooling Cooling System: Liquid-cooled Lubrication Oil System: Wet sump Oil Capacity: Approx. 4.0 liters (without filter change) / 4.5 liters (with filter change) - verify with manual Recommended Oil: BMW Motorrad approved synthetic engine oil, SAE 5W-40 or 10W-40 (check manual for precise specifications) 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Features Clutch Type: Single dry plate clutch, hydraulically actuated Final Drive: Shaft drive 📐 Dimensions Exterior Length: Approx. 2440 mm (96.1 in) Width: Approx. 950 mm (37.4 in) (over mirrors) Height: Approx. 1530 mm (60.2 in) (with windshield at highest setting) Weights Dry Weight: Approx. 315 kg (694 lbs) Gross Vehicle Weight Rating: Approx. 500 kg (1102 lbs) Fuel Tank Capacity: 21 liters (5.5 US gal) Cargo Luggage Capacity: Integrated hard cases (saddlebags) and top case (standard on LT) 🛡️ Safety Features Ratings ABS: BMW Integral ABS (standard on LT models) Active Features Braking System Type: Combined braking system (front lever actuates front brake and a portion of rear brake, rear pedal actuates rear brake) Lighting: Halogen headlight, auxiliary lighting (optional/standard depending on trim), LED taillight Passive Features Rider Ergonomics: Designed for long-distance comfort, adjustable rider triangle Wind Protection: Full fairing and tall, electrically adjustable windscreen 💡 Technology Features Infotainment Audio System: Integrated radio/cassette player (later models may have CD changer option), speakers Driver Assistance Cruise Control: Standard electronic cruise control Windshield Adjustment: Electrically adjustable windshield Connectivity Diagnostic Interface: On-board diagnostics (OBD) capabilities, often requiring specialized BMW diagnostic tools for full access. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first (verify with manual) Major Service Interval: Every 20,000 km (12,000 miles) or biennially (includes valve clearance check, spark plug replacement) (verify with manual) Brake Fluid Change: Every 2 years (verify with manual) Coolant Change: Every 2-4 years (verify with manual) Fluid Specifications Brake Fluid Type: DOT 4 (verify with manual) Transmission Oil Type: Gear oil, SAE 75W-90 (API GL-5) for final drive (verify with manual) Known Issues Common Wear Items: Water pump seal, clutch slave cylinder seal, fuel pump,...
BMW Motorrad approved synthetic engine oil, SAE 5W-40 or 10W-40 (check manual for precise specifications)
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Features
Clutch Type:
Single dry plate clutch, hydraulically actuated
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Length:
Approx. 2440 mm (96.1 in)
Width:
Approx. 950 mm (37.4 in) (over mirrors)
Height:
Approx. 1530 mm (60.2 in) (with windshield at highest setting)
Weights
Dry Weight:
Approx. 315 kg (694 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
Fuel Tank Capacity:
21 liters (5.5 US gal)
Cargo
Luggage Capacity:
Integrated hard cases (saddlebags) and top case (standard on LT)
🛡️ Safety Features
Ratings
ABS:
BMW Integral ABS (standard on LT models)
Active Features
Braking System Type:
Combined braking system (front lever actuates front brake and a portion of rear brake, rear pedal actuates rear brake)
Lighting:
Halogen headlight, auxiliary lighting (optional/standard depending on trim), LED taillight
Passive Features
Rider Ergonomics:
Designed for long-distance comfort, adjustable rider triangle
Wind Protection:
Full fairing and tall, electrically adjustable windscreen
💡 Technology Features
Infotainment
Audio System:
Integrated radio/cassette player (later models may have CD changer option), speakers
Driver Assistance
Cruise Control:
Standard electronic cruise control
Windshield Adjustment:
Electrically adjustable windshield
Connectivity
Diagnostic Interface:
On-board diagnostics (OBD) capabilities, often requiring specialized BMW diagnostic tools for full access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first (verify with manual)
Major Service Interval:
Every 20,000 km (12,000 miles) or biennially (includes valve clearance check, spark plug replacement) (verify with manual)
Brake Fluid Change:
Every 2 years (verify with manual)
Coolant Change:
Every 2-4 years (verify with manual)
Fluid Specifications
Brake Fluid Type:
DOT 4 (verify with manual)
Transmission Oil Type:
Gear oil, SAE 75W-90 (API GL-5) for final drive (verify with manual)
Known Issues
Common Wear Items:
Water pump seal, clutch slave cylinder seal, fuel pump, starter motor brushes, suspension pivot bearings
Electrical Concerns:
Occasional issues with wiring harness integrity in high-flex areas, alternator output
Engine Specifics:
Potential for oil leaks at engine seals, starter clutch wear
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Germany
Bmw Motorcycle Legacy:
Long history of innovation in motorcycle design and engineering, particularly with boxer engines and shaft drive
Model Evolution
K1200Lt Introduction:
Introduced as BMW's flagship luxury touring motorcycle, building on the K-series platform.
Key Updates During Production:
While the core K589 platform remained, minor updates to electronics, comfort features, and potentially engine tuning occurred throughout the production run.
Production
Production Years:
1997-2008 (for K1200LT model range, this manual covers 1997-2004)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Widely recognized for its comfort and capability as a long-distance touring machine by motorcycle publications.
Ratings
Consumer Reviews:
Generally positive for comfort, build quality, and touring prowess, with common critiques focusing on weight and complexity for DIY maintenance.
Certifications
Emissions Compliance:
Complies with relevant emissions standards for its model years.